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2024年1月18日发(作者:音乐网页素材)
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Sophia Yang
07.04.04
TESTING INSTRUCTIVE
Male Tapered Threads
Code:
Rev.0
TI-007-001
Sophia
07.04.04
1. Objective 目的
Provide detail information for every step about how to perform the test about the tapered male
rdize the actions of the inspectors and clarify the determining way in different
conditions of the test.
就如何检验锥形外螺纹提供详细的各步骤说明. 规范检验人员动作及阐明各种情形下的判断方法.
2. Scope 范围
It is applicable for all the male tapered threads such as NPT,BSPT etc.
适用于所有锥形外螺纹,比如NPT,BSPT等.
3. Definitions 定义
3.1 Thread螺纹
There are two main types of threads used presently around the world, one being a normal
straight thread and the other is tapered thread. Tapered threads are used when pressure tight
joint are made on the threads. Straight thread is only otherwise. Tapered thread is also known as
conical angle of the tapered thread is 1˚47’. NPT and BSPT are tapered threads
mostly used whin the faucet industry.
目前世界上主要有两种螺纹.一种是平形螺纹,另一种是锥形螺纹.锥形螺纹主要用于压力密封连接上.而平形螺纹则用于其它方面.锥形螺纹锥度为1˚47’.NPT和BSPT是两种主要用于水龙头行业的锥形螺纹
NPT: National Pipe Tapered;The angle of thread is 60˚.美标管锥螺纹,牙形角60˚.
BSPT: British Standard Pipe Tapered;The angle of thread is 55˚.英标管锥螺纹,牙形角
55˚.
3.2 Ring gauge 环规
Thread ring gauge is the tool for an all-around checking about the male threads which with the
female threads.
螺纹环规是一个对外螺纹进行全面综合检查的一个工具.
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Sophia Yang
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TESTING INSTRUCTIVE
Male Tapered Threads
Code:
Rev.0
TI-007-001
Sophia
07.04.04
3.3 Accuracy class 精度等级
There are 3 accuracy classes for American Standard thread in inch unit. The class 2 is the most
wildly used one. The class 3 is only for exact industry. The class 1 is for the loose match, while
there is only one accuracy class for R in DIN.
对于美标的英制螺纹有三个精度等级.等级2应用的最广泛,等级3则一般用于精工,等级1则适用于非常松的允差配合.而DIN标准的R螺纹则只有一个精度等级.
3.4 Standard 标准
The DIN R thread gauges are designed for Parallel / Tapered Match must be careful
to choose the right gauge marked with manufacturer and the clients should use the
gauge following the same standard.
对于DIN标准的R螺纹量规是为柱/锥配合体系设计的,选择量具时请注意量具上应有DIN标记.生产商和客户应当使用同一标准下的量规.
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TESTING INSTRUCTIVE
Checked:
Male Tapered Threads
Approved: Rev.0 Sophia 07.04.04
4. Tools 工具
4.1 Ring Gauge环规
First choose the correct matched ring gauge according to the thread standard and specification of
the product. Because different standards specify thread per inch, angle of thread, roots, crests,
truncations and many others differently.
首先根据产品螺纹的种类及规格选择匹配的环规.因为不同种类螺纹的牙数,牙形角,齿顶,齿跟等都不相同.
The ring gauge for tapered thread has three number 1 surface is the low limit and
the number 3 surface is the up limit. The number 2 surface is the base level.
检验锥形螺纹的环规有三个面.1号面是下限,3号面是上限.而2号面是基面.
Accuracy class: 2B (NPT)
精度等级: 2B (NPT)
Standard:
ISO7-2:2000/Nch1594-1-1979/DIN(BSPT); ANSI(NPT)
2
1
标准: ISO7-2:2000/Nch1594-1-1979/
(BSPT);ANSI(NPT)
Symbol of BSPT: R
BSPT 代号: R
3
Symbol of NPT: NPT / Z
NPT代号: NPT / Z
4.2 Calliper 卡尺
The specification of the calliper should cover the range of the thread length.
卡尺的量程应足够可测量螺纹长度
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DIN
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TESTING INSTRUCTIVE
Male Tapered Threads
Code:
Rev.0
TI-007-001
Sophia
07.04.04
5. Instructions 步骤
Step 1 : Turn lightly the product into the ring gauge completely from the bottom. No
distortion.
步骤1:轻轻将产品从底部完全旋入环规内.不可挤压,不允许有变形.
Determine判断: You can't turn more even by small force (No distortion) .This status means
the matched threads already at the end position.
当你用很小的力(没有产生变形)不能继续旋进螺纹时则螺纹已经旋到底了
Step 2: Check the relative position of the thread of product to the surface of the gauge.
步骤2: 检查产品螺纹与环规各面的相对位置.
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TESTING INSTRUCTIVE
Male Tapered Threads
Code:
Rev.0
TI-007-001
Sophia
07.04.04
Reject拒收
3
Thread of
product below
surface 3 产品螺纹低于3号面
3
Thread of
product and
surface 3 at
the same level
产品螺纹与3号面相平
Reject拒收
OK
3
1
1
Thread of
product is at
between
surface 1
and surface
3产品螺纹在1号面和3号面之间
Thread of
product and
surface 1 at the
same level
产品螺纹与1号面相平
OK
Reject拒收
1
Thread of
product over
surface 1 产品螺纹超出1号面
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TESTING INSTRUCTIVE
Male Tapered Threads
Code:
Rev.0
TI-007-001
Sophia
07.04.04
Determine判断: The position must be between 1# surface and 3# surface. The same level to
1# can be accepted too, but can’t be accepted if the same level to 3# surface.
产品螺纹的位置必须在环规的1号面和3号面之间.可以和1号面相平但不可与3号面相平
Step步骤 3 : Check the useful length "L" of the thread by calliper.
用卡尺测量螺纹的有效长度.
Useful length有效长度 L
Thread tail螺尾
Reference plane参考面
Specification
L Min
R3/8
8.8
R1/2
11.4
R3/4
12.7
R1
14.5
R1 1/4 R1 1/2
16.8 16.8
R2
21.1
Determine判断: The useful length of the thread should meet the requirements of the table
attached.
螺纹的有效长度需符合上表的要求.
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