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2024年2月19日发(作者:matlab 取整函数)

1.新产品以及模具开发 products and tooling developing

2D/3D drawing 平面/实体图

action results 措施结果

bump among products 货与货之间碰撞

bump at sampling 抽取样品时产品有碰撞

chamfering倒角

classification 级别

CNC milling after quenching 淬火后CNC铣加工

design/process FMEA 设计/过程FMEA

design/process responsibility 设计/过程责任部门

detection 探测

die casting 压铸

die fabrication 模加工

Die location layout 工模排位图

Die polished 省模

die size out of the specification 模具尺寸不符合要求

Die trial 试模

electrode made by CNC CNC铜公

gate design 水口设计

grinding by precision grinding machine 磨床加工

machining by CNC wire-cut machine 线切割加工

machining by electric discharge machine EDM 电蚀火花加工

mold design 工模设计

painting 喷油

pile products up due to laying in disorder 摆放不正确堆积产品

polishing 抛光、磨光

polishing/cotton wheels 布轮

potential effects of failure 潜在失效后果

potential failure mode 潜在失效模式

prevention 预防

Removing parting line flash 磨夹口

responsibility & target completion date 责任和目标完成日期

rib and corner 肋材和尖角

sample stored in warehouse 样板入仓

sanding wheels 砂布轮

set die-casting parameter/locking force/ injection force/injection velocity/shot time/

volume of release agent/die-open time/ ejector time/pressure rating/metal

temperature/ control temperature/ operation according to WI按工作指示设定压铸参数/锁模力/射料力/射料速度/打锤时间/喷雾量/开模时间/顶出时间/压力参数/料温/控制温度/作业

vibrating 震动

2.热处理 heat treatment

air cooling 空气冷却

annealing 退火

carbonization 碳化

1

case hardening 表面硬化,表面淬硬

full annealing 完全退火

furnace cooling 炉冷

heat treatment 热处理

metallographic structure 金相组织

metallographic test 金相试验

oil cooling 油冷

quenching 淬火

residual stress 残余应力

tempering 回火

3.压铸设备及模具 die casting machine and die tooling

accumulator typey 蓄压器型号

angle pin 斜销

biscuit /slug 垃圾位/余料

blister 气泡

burner type燃气炉型号

burning units燃烧装置

cast alloy 铸造合金

castability 铸造性能

casting area最大压铸面积

casting insert 镶件

casting weight 射料量

cavity fill time 充型时间

cavity insert 型腔镶块

cavity/impression 型腔

center furnace 中央熔炉

clamp force max. 最大压力

clamp stroke 模板行程

coefficient of discharge 流量系数

cold chamber machine 冷压室压铸机

cold/hot chamber pressure die-casting machine 冷/热室压铸机

computer-aided design (CAD of the casting process 铸件工艺计算机辅助设计

contraction 收缩

core puller 抽芯机构

core slides/core行位/柯(型芯)

core taper 芯头斜度

cover die half(stationary half / ejector die half (moveable half 前(定)模/后(动)模

crucible furnace 坩埚炉

crucible,pot 坩埚

degassing 除气/去气

delivery rate;pouring rate 充型流速/浇注速度

design of gating system 浇注系统设计

die layout模具排位图

die life 模具寿命

2

die steel heatment 模具钢热处理

die stroke 开模行程

draft 抽芯斜度

dry cycle 干燥周期

dry shot 空压射

ejector force顶出力

ejector pad 顶针痕

ejector pin 顶针

ejector stroke 顶出行程

feeding 补缩

filling port 注料口

filling time 充型时间

fixed platen 静型板(静模板,定模板)

flux 熔剂

foundry returns 回炉料

furnace thermometer 熔炉温度表

gas furnace 煤气炉

gating/running system 浇注系统

gooseneck 鹅颈

holding furnace 保温炉

hot chamber machine 热压室压铸机

hydraulic fluid 液压系统工作液体

ingate 内浇道

injection cylinder 压射缸

injection force 射料力

injection plunger 压射冲头

injection stroke 压射行程

jig/fixture 夹具

ladle 浇包

locking force 锁模力

machine platen (moving/fixed 前(定)机板/后(动)机板

Max. input 最大输入量

maximum/minimum die height 最大/最小压模厚度

melting pot 坩埚容积

metal fluidity (金属)流动性

molten metal 熔化金属

nitrogen pressure 氮气压力

normal pressure工作压力

nozzle 射咀

numerical simulation of casting solidification 铸件凝固数值模拟opening time 留型时间/开型时间

overflow 溢流槽

piston 鎚头

plunger diameter 鎚头直径

pouring cup 浇口杯

pressure transducer 压力传感器

production die 生产模

prototype die 样板模

3

rag shot 布弹压射

refining 精炼

remelting 重熔

riser/feeder head 冒口

runner 横浇道

runner/gate 流道/浇口

scrap 废金属料

secondary alloy 再生合金

shot position 压射位置

shot sleeve 司筒,压射室

size of die platen 模板尺寸

slag 熔/炉渣

sludge/dross 沉/浮渣

solidification 凝固

space between tie bars/tie bar diameter 哥林柱间距/直径

sprue 直浇道

sprue base 直浇道窝

sprue bush 浇道套

sprue pin(spreader) 直浇道锥(分流器)

spure 直浇道

standardized main die frame/ replaceable cavity units 模胚/模肉

tangential runner 切向横浇道

Tee runner T字形横浇道

tie bar 哥林柱/导柱/拉杆

toggle mechanism 曲肘机构

total melting loss 熔炼损耗率 熔损、烧损

trim die 冲模

vent 排气

voltage电压

water cooling channel 冷却水通道

4.压铸工艺与后加工工艺 die casting and secondary process

alloy component assay report 合金成份化验报告

appearance外观

center furnace 中央溶炉

characteristics 特性

degating 冲水口

die casting 压铸

polishing/buffing 磨/抛光

removing burrs round pads of ejector pin 刮项针位批锋

removing parting line flash 磨夹口

selection or remelting 选用或回炉报废

5.精加工工艺 machining process

boring 镗

4

Crest螺纹牙顶、鸟冠、顶部

cutting tools刀具

external thread 外螺纹

file 锉

form tool 成型刀

grind 磨

internal thread内螺纹

lathe 用车床车

left-hand thread左旋螺纹

length of thread engagement螺纹旋合长度

machining accuracy加工精度

machining allowance of casting 铸件机械加工余量

machining allowance加工余量

machining error加工误差

mill 铣

minor diameter小径

parallel screw thread圆柱螺纹

pitch diameter中径

pitch螺距

plane 刨,

Reaming铰孔

right-hand thread 右旋螺纹

rolled threads 挤牙

root diameter底径

screw thread 螺纹

tapping 攻牙

6.表面处理 surface treatment

a mixture of 2parts water and 3 parts oil 2分水3分油混合

acid dip/pickling 酸洗

acid 酸水

alkali cleaning 碱洗

anodizing 阳极处理

Anodizing 阳极氧化

applying primer coat to top surface 表面喷底油

applying top coat to bottom surface 背面喷面油

applying top coat to top surface 表面喷面油

baking 烘干

blueing /chemical oxide 钢铁发蓝/钢铁化学氧化

bright dipping 浸亮

chemical polishing 化学抛光

chemical pretreatment 化成处理

chromating 铬 化

clear black e-coatings透明黑色泳漆

clear chroming 无色铬化

5

colored passivation 彩色钝化 各色

dedusting 除尘

degreasant concentration 除油粉浓度

degreasing 除油

degreasing 除油

degreasing 脱脂

descaling 刻蚀

dipping 浸渍

electro clean 电解除油

electrophoresis 电泳

electrophoretic coating 电泳漆

electroplating hard chrome 镀硬铬

electrostatics powder coatings 静电粉沫喷涂

E-plating 电镀

hexavalent chromium 六价铬

impregnation 浸渗

machine/chemistry coarsening 机械/化学粗化

mechanical polishing机械抛光

neutralization 中和

PAD printing 移 印

PAD printing/silk screening 移印/丝印

passivating 钝 化

passivating agent concentration 钝化液浓度

passivating 钝化

phosphating 磷化

phosphatizing 磷 化

Racking 合格件上挂

racking上挂具

rinsing 过清水

rinsing 水洗

Roughtening 粗化

spray powder 喷粉

taking down 下挂

temperature in dipping tank 浸渍缸温度

to e-plating subcontractor外发电镀

trivalent chromium 三价铬

ultrasonic clean 超声波除蜡

ultrasonic clean 超声波清洗

water vibratory cleaning 水震除油

wiping with toluene 抹天那水

7.品质控制 quality control

appearance full-inspection 外观全检

collection 回收

evaluation / measurement technique 评价/测量技术final-inspection 终检

6

first inspection for 5 shots 首检5啤

Freq=frequency 次数

Freq=frequency 次数

full-inspection 全检

incoming in warehouse 原材料入厂

incoming quality sampling inspection report 来料质量抽查报告

inspection report 检查报告

interprocess quality sampling inspection report 工序间质量抽查报告

interprocess quality sampling inspection report 工序间质量抽查报告

IQC 来料检验

NG 不合格

packaging 包装

processing tour-inspection report 制程巡回检查报告

product/process specification /tolerance 产品/过程规范/公差

projector 投影仪

prototype 样本

QC tour-inspection QC巡检

quality final-inspection report 最终检验质量报告

quality final-inspection report 最终检验质量报告

quality first piece inspection report 质量首件检查报告

quality first piece inspection report 质量首件检查报告

quality traceability analysis report 质量追踪分析表

return to supplier 退回供应商

sampling inspection 取样化验分析

sampling inspection 抽检

self-inspection 自检

Special Char. class 特殊特性分类

8.质量缺陷常用语 defects

air tightness 气密性

anti- soldering to die (抗)粘模 (

blacking发黑

blister/pimple/bubble 电镀起泡

bumps 碰伤

caniniform/dentate狗牙

cold lap 冷隔

cold shut 冷纹

color difference from samples 色不对板

Commonly used terminology in quality defects 质量缺陷常用语

defective casting 缺陷铸件

die hooked 扣模

dirt pits 尘点

distortion/deformation 变形

double skin 重皮

ejector marks raised or depressed 顶针位凹凸

7

elephant skin皱皮

entrapped slag;slag inclusion 夹渣

filling to excess 多料

flow mark 流痕/波纹

incomplete filling 缺料

incorrect casting form 形状不合格

indentation 印痕/凹痕

internal quality of casting 铸件内在质量

loose thread滑牙

microshrinkage;porosity 疏松【显微疏松】

miss tapping 漏牙

off dimension;off size 尺寸不合格

oil marks 油渍

orange peel 桔皮缺陷

out of size 尺寸不符

oxidation 氧化

partial breakage of a casting 崩料

peeling 电镀脱皮

pinhole针孔

pits 面麻

porosity 砂孔

roughness 粗糙

sand inclusion 砂眼

scratches 划痕/刮伤

shrinkage 缩痕

shrinkage 缩水

stain 污渍

texturing 致密性

thermal shrinkage crack 烂料

tight thread牙紧

touch-up 喷油面的整饰

uncompleted tapping 牙不到位

unercut 侧凹

ungrained down 未磨透

veining (脉纹)毛刺

visual quality of casting 铸件外观质量

void 砂眼/气孔

warpage 挠曲

yellowing发黄

yield of casting 铸件合格品率

9. 压铸件试验常用语 testing

adhesion 附着性

deflection 挠度

elastoplasticity 弹塑性

elongation 延伸率

8

extend 延伸

film thickness 涂膜厚度

film thickness gauge 膜厚仪

flexibility 屈曲挠性

hardness 硬度

heat impact test 热冲击试验

high humidity test 高温高湿测试

humidity resistance 耐湿

impact resistance 抗冲击力

impact strength 冲击性

measuring adhesion by tape test 胶带附着力测试

neutral salt-spray NSS test 中性盐雾

spraying viscosity 喷涂粘度

strengthen 加强、巩固

tension 拉紧、张力

viscosity 粘度

water resistance 耐水性

yield strength 屈服强度

10.测量工具常用语 measurement and gauge

Altitude gauge 高度仪

average 平均值

Block Gauge 块规

Bore Gauge 孔规

Clearance gauge 塞尺/间隙规

CMM 三坐标测试仪

Depth Micrometer 深度千分尺

Digital caliper 电子卡尺

digital calliper 电子卡尺

Digital Height Gauge 数字高度测量仪

durometer/hardness meter 硬度计

Electric/digital Balance 电子称

Electroplating 电度厚度测试仪

equipment variation 设备变差

gage repeatability and reproducibility report 量具的R&R报告go-no-go gauge “过” -- “不过” 验规 通-止规

HRC/HV Hardness Tester 洛 威 氏硬度仪

impact tester 冲击仪

Inside/outer Micrometer 内/外径千分尺

measurement unit analysis 测量设备分析

Micrometer Calipers 千分卡尺

Microscope 显微镜

Multimeter 万用表

normal distribution curve 正态分布曲线

number of appraisers 评价人数量

9

number of parts 零件数量

number of trials 实验次数

one range 单极差

part variation 零件变差

pin gauge 针规

Pin Gauge 销 针 规

Plug gage 塞规

Projector 投影仪

range 极差

range control chart 极差控制图

repeatability 重复性

reproducibility再现性

Ring Gauge 环规

spectrometer 光谱仪

Surface Finish Tester 表面处理测试仪

Thermometer 温度计

Thread Gauge 螺纹规

thread plug gage螺纹塞规

Torque Meter 力矩计

total variation 总变差

Twisting Meter 转 扭 力仪

Vernier Caliper 游标卡尺

viscosimeter 粘度计

visual check 目测

卡尺 Calliper

11. 形位公差常用语 tolerance

angularity 倾斜度 角度

aperture 孔径

basic dimension 基本尺寸

basic size 基本尺寸

c/c =between centers 中心距

circular runout 圆跳动

circularity 圆度

concentricity 同轴度 同心度

conical 圆锥形的

contricity中心性

coordinate data 坐标数据

coordinate dimensioning 坐标尺寸

cylindricity 圆柱度

datum/feature/point/line/ plane/axis 基准/特征/点/线/平面/轴线deviation偏差

diameter/radius 直径/半径

draft angle 拔模斜度

excentricity 偏心距(率)

flatness 平面度

10

geometric dimensioning 几何尺寸

it/clearance fit/interference fit/ transition fits 配合/间隙配合/过盈配合/过渡配合 f

M/LMC=maximum/least material condition 最大/小材料状态

nominal diameter 公称直径

oblong hole 椭圆孔

orientation tolerance 定向公差

ovality 圆锥度(变形)

parallelism 平行度

parting line 分型线

perpendicularity 垂直度

position 位置度

profile of a line 线轮廓度

profile of a surface 面轮廓度

refernce frame 坐标系

right angle 直角

rounds/fillets draft 外圆角/内圆角拔模斜度

square 正方形

standard/ precision tolerance 标准/精度公差

straightness 直线度

symmetry 对称度

theoretical size 理论正确尺寸

thickness厚度

tolerance/value 公差/值

top/side/ end view 顶/测/端视图

total runout 全跳动

unilateral/bilateral tolerance 单/双边公差

upper/lower deviation 上/下偏差

width 宽度

12.包装和包装材料 package

bar code 条形码

blister plate/PVC tray 吸塑罩

bubble bag 气泡袋

closed /sealed poly bag 封口胶袋

corrugated cardboard/sheet波纹隔板

corrugated egg-crate carton 瓦楞蛋格卡通箱

fluted coupling sheet/overlap-type cardboard 刀卡

foam bag 珍珠棉袋

forktruck 叉车

full telescope 天地盒

GW gross weight /NW net weight 毛/凈重

If wooden pallet, the certificate of fumigation for pallet

蒸证明

in egg tray with carton packages 装卡通箱蛋格

如果是木制卡板要有卡板消毒熏11

item/ sales consumer pack 单件装

label 包装标识

logo polybag 有唛胶袋

multipack 多件装

outside dimensions 长x宽x高 length x width x height 外部尺寸

packaging materials 包装材料

packaging strapping/PP-straps包装带

packaging 包装

pad separator; clapboard; partition board/sheet 隔板

pallet 卡板

plastic container 胶箱

shrinkage package 吸塑包装

single/double/3 regular slotted carton/box 单/双/三坑纸箱

styrofoam 聚苯乙烯泡沫塑料 白色泡沫

tissue papper 拷贝纸

transparent plastic film circle the pallet/stretch poly wrap 透明膜 保鲜纸

unitload pallet 整卡装

13.生产控制计划 production control

continuous 连续

control method 控制方法

control plan 控制计划

control plan number 控制计划编号

core team 核心小组

customer engineering approval/date if Req’d 顾客工程批准/日期 如需要

customer quality approval/date if Req’d 顾客质量批准/日期 如需要

date Rev. 日期 修订

date orig. 日期 编制

each batch 每批

Inform line/team leader/ supervisor/manager to shut down and recheck 通知生产拉/组长/主管/经理,停机再检查

machine adjustment 调机

machine, device, jig, tools for Mfg. 生产设备

material identification 物料标识

method 方法

molten ingot 熔料

mounting die 上模

mounting die inspection sheet 模具安装检查清单

once every operation每次开机

other approval /date if Req’d 其它批准/日期 如需要

other approval/ date if Req’d 其它批准/日期 如需要

part /process number 零件/过程编号

part name/description 零件名称/描述

part number 零件号

pre-launch 试生产

process 过程

12

process name/operation description 过程名称/操作描述

product 产品

production 生产

reaction plan 反应计划

refer to CP 参考控制计划

sample 样本

supplier code 供方代码

supplier/ plant 供方/工厂

supplier/plant approval/ date 供方/工厂批准/日期

trimming die 冲床

14.优质浇口设计七步法 gate design

优质浇口设计七步法

The Seven Steps To A Quality Gating Design

第一步确定铸件质量等级。这样就设定了浇口设计目标。没有充分了解客户对此零件的所有要求就不可能设计出良好的浇口体系。

Step 1. Determine the casting quality levels. This sets the goals for the gate

design. It is not possible to design a good gating system without knowing as intimately

as possible all the customer requirements for this part.

第二步根据质量等级确定工艺限制。意思是说与浇口设计互相影响的工艺因素的等级在确定时要考虑客户所提供的质量等级。工艺因素在浇口设计中不是独立的,而必须考虑浇口的设计效果。

Step 2. Define the process limits based on the quality levels. This means that

the levels for the process factors that interact with the gate design will be defined in

consideration of the quality levels provided by the customer. The process factors are

not independent of the gate design, and must be considered in the gate design effort.

第三步 PQ2分析计算。一旦把工艺限制确定下来,就可以使用PQ2 计算法来决定之后计算的浇口面积。也可以用来确定所选的操作条件, 以及特别浇口设计这样一个操作变量所允许的范围。也再次说明操作条件不是浇口设计中独立存在的。

Step 3. Run the PQ2 calculations. Once the process limits are set, then the PQ2

calculations can be run to determine the gate area for later calculations, and also to

define the selected operating conditions and the allowable range for the operating

variables for this particular gate design. Again, the operating conditions are not

independent of the gate design.

第四步确定流型和浇口位置。这是基于早期开发的质量考虑。开发出的流型要与铸件的质量要求相一致,而且要设定浇口的入水位才可以开发出流型 可以尽量多地利用零件的外观 。

Step 4. Define the flow pattern and the gate locations. This is based on the

quality considerations developed earlier. The flow pattern is developed to match the

quality needs of the casting, and the gate entrances are set to develop the flow pattern

as much as can be done with the part configuration .

第五步设计浇口。浇口设计要设定浇口的位置和形状。这种设计特别用来产生先前步骤确定的流型。

Step 5. Design the gates. The gate design will set the location and the shape of the

gates. This design is developed specifically to generate the flow pattern determined in

the previous steps.

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第六步设计横浇道系统。开发横浇道系统的形状,它必须支持在第五步中开发出的浇口设计。如果需要的话,可以使用模拟软件 然而,在没有作第1-5步的情况下不应使用模拟,特别是第1-3步 。

Step 6. Design the runner system. Develop the shape of the runner system, which

must support the gate design developed in step 5. If needed, simulation software is

used at this point simulation should NOT be used without doing steps 1-5, and

especially steps 1-3 , however.

第七步设计排气和溢流系统。要得到优质的铸件,整个系统的这一部分是非常重要的,而且在设计浇注系统时应视为同样优先考虑的事和值得注意的事项。 Design the Step 7. Vent and

overflow system. This part of the system is essential to achieving quality castings,

and should be given the same priority and attention as designing the gating system.

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本文标签: 设计 浇口 质量 控制 时间