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2024年2月19日发(作者:matlab 取整函数)
1.新产品以及模具开发 products and tooling developing
2D/3D drawing 平面/实体图
action results 措施结果
bump among products 货与货之间碰撞
bump at sampling 抽取样品时产品有碰撞
chamfering倒角
classification 级别
CNC milling after quenching 淬火后CNC铣加工
design/process FMEA 设计/过程FMEA
design/process responsibility 设计/过程责任部门
detection 探测
die casting 压铸
die fabrication 模加工
Die location layout 工模排位图
Die polished 省模
die size out of the specification 模具尺寸不符合要求
Die trial 试模
electrode made by CNC CNC铜公
gate design 水口设计
grinding by precision grinding machine 磨床加工
machining by CNC wire-cut machine 线切割加工
machining by electric discharge machine EDM 电蚀火花加工
mold design 工模设计
painting 喷油
pile products up due to laying in disorder 摆放不正确堆积产品
polishing 抛光、磨光
polishing/cotton wheels 布轮
potential effects of failure 潜在失效后果
potential failure mode 潜在失效模式
prevention 预防
Removing parting line flash 磨夹口
responsibility & target completion date 责任和目标完成日期
rib and corner 肋材和尖角
sample stored in warehouse 样板入仓
sanding wheels 砂布轮
set die-casting parameter/locking force/ injection force/injection velocity/shot time/
volume of release agent/die-open time/ ejector time/pressure rating/metal
temperature/ control temperature/ operation according to WI按工作指示设定压铸参数/锁模力/射料力/射料速度/打锤时间/喷雾量/开模时间/顶出时间/压力参数/料温/控制温度/作业
vibrating 震动
2.热处理 heat treatment
air cooling 空气冷却
annealing 退火
carbonization 碳化
1
case hardening 表面硬化,表面淬硬
full annealing 完全退火
furnace cooling 炉冷
heat treatment 热处理
metallographic structure 金相组织
metallographic test 金相试验
oil cooling 油冷
quenching 淬火
residual stress 残余应力
tempering 回火
3.压铸设备及模具 die casting machine and die tooling
accumulator typey 蓄压器型号
angle pin 斜销
biscuit /slug 垃圾位/余料
blister 气泡
burner type燃气炉型号
burning units燃烧装置
cast alloy 铸造合金
castability 铸造性能
casting area最大压铸面积
casting insert 镶件
casting weight 射料量
cavity fill time 充型时间
cavity insert 型腔镶块
cavity/impression 型腔
center furnace 中央熔炉
clamp force max. 最大压力
clamp stroke 模板行程
coefficient of discharge 流量系数
cold chamber machine 冷压室压铸机
cold/hot chamber pressure die-casting machine 冷/热室压铸机
computer-aided design (CAD of the casting process 铸件工艺计算机辅助设计
contraction 收缩
core puller 抽芯机构
core slides/core行位/柯(型芯)
core taper 芯头斜度
cover die half(stationary half / ejector die half (moveable half 前(定)模/后(动)模
crucible furnace 坩埚炉
crucible,pot 坩埚
degassing 除气/去气
delivery rate;pouring rate 充型流速/浇注速度
design of gating system 浇注系统设计
die layout模具排位图
die life 模具寿命
2
die steel heatment 模具钢热处理
die stroke 开模行程
draft 抽芯斜度
dry cycle 干燥周期
dry shot 空压射
ejector force顶出力
ejector pad 顶针痕
ejector pin 顶针
ejector stroke 顶出行程
feeding 补缩
filling port 注料口
filling time 充型时间
fixed platen 静型板(静模板,定模板)
flux 熔剂
foundry returns 回炉料
furnace thermometer 熔炉温度表
gas furnace 煤气炉
gating/running system 浇注系统
gooseneck 鹅颈
holding furnace 保温炉
hot chamber machine 热压室压铸机
hydraulic fluid 液压系统工作液体
ingate 内浇道
injection cylinder 压射缸
injection force 射料力
injection plunger 压射冲头
injection stroke 压射行程
jig/fixture 夹具
ladle 浇包
locking force 锁模力
machine platen (moving/fixed 前(定)机板/后(动)机板
Max. input 最大输入量
maximum/minimum die height 最大/最小压模厚度
melting pot 坩埚容积
metal fluidity (金属)流动性
molten metal 熔化金属
nitrogen pressure 氮气压力
normal pressure工作压力
nozzle 射咀
numerical simulation of casting solidification 铸件凝固数值模拟opening time 留型时间/开型时间
overflow 溢流槽
piston 鎚头
plunger diameter 鎚头直径
pouring cup 浇口杯
pressure transducer 压力传感器
production die 生产模
prototype die 样板模
3
rag shot 布弹压射
refining 精炼
remelting 重熔
riser/feeder head 冒口
runner 横浇道
runner/gate 流道/浇口
scrap 废金属料
secondary alloy 再生合金
shot position 压射位置
shot sleeve 司筒,压射室
size of die platen 模板尺寸
slag 熔/炉渣
sludge/dross 沉/浮渣
solidification 凝固
space between tie bars/tie bar diameter 哥林柱间距/直径
sprue 直浇道
sprue base 直浇道窝
sprue bush 浇道套
sprue pin(spreader) 直浇道锥(分流器)
spure 直浇道
standardized main die frame/ replaceable cavity units 模胚/模肉
tangential runner 切向横浇道
Tee runner T字形横浇道
tie bar 哥林柱/导柱/拉杆
toggle mechanism 曲肘机构
total melting loss 熔炼损耗率 熔损、烧损
trim die 冲模
vent 排气
voltage电压
water cooling channel 冷却水通道
4.压铸工艺与后加工工艺 die casting and secondary process
alloy component assay report 合金成份化验报告
appearance外观
center furnace 中央溶炉
characteristics 特性
degating 冲水口
die casting 压铸
polishing/buffing 磨/抛光
removing burrs round pads of ejector pin 刮项针位批锋
removing parting line flash 磨夹口
selection or remelting 选用或回炉报废
5.精加工工艺 machining process
boring 镗
4
Crest螺纹牙顶、鸟冠、顶部
cutting tools刀具
external thread 外螺纹
file 锉
form tool 成型刀
grind 磨
internal thread内螺纹
lathe 用车床车
left-hand thread左旋螺纹
length of thread engagement螺纹旋合长度
machining accuracy加工精度
machining allowance of casting 铸件机械加工余量
machining allowance加工余量
machining error加工误差
mill 铣
minor diameter小径
parallel screw thread圆柱螺纹
pitch diameter中径
pitch螺距
plane 刨,
Reaming铰孔
right-hand thread 右旋螺纹
rolled threads 挤牙
root diameter底径
screw thread 螺纹
tapping 攻牙
6.表面处理 surface treatment
a mixture of 2parts water and 3 parts oil 2分水3分油混合
acid dip/pickling 酸洗
acid 酸水
alkali cleaning 碱洗
anodizing 阳极处理
Anodizing 阳极氧化
applying primer coat to top surface 表面喷底油
applying top coat to bottom surface 背面喷面油
applying top coat to top surface 表面喷面油
baking 烘干
blueing /chemical oxide 钢铁发蓝/钢铁化学氧化
bright dipping 浸亮
chemical polishing 化学抛光
chemical pretreatment 化成处理
chromating 铬 化
clear black e-coatings透明黑色泳漆
clear chroming 无色铬化
5
colored passivation 彩色钝化 各色
dedusting 除尘
degreasant concentration 除油粉浓度
degreasing 除油
degreasing 除油
degreasing 脱脂
descaling 刻蚀
dipping 浸渍
electro clean 电解除油
electrophoresis 电泳
electrophoretic coating 电泳漆
electroplating hard chrome 镀硬铬
electrostatics powder coatings 静电粉沫喷涂
E-plating 电镀
hexavalent chromium 六价铬
impregnation 浸渗
machine/chemistry coarsening 机械/化学粗化
mechanical polishing机械抛光
neutralization 中和
PAD printing 移 印
PAD printing/silk screening 移印/丝印
passivating 钝 化
passivating agent concentration 钝化液浓度
passivating 钝化
phosphating 磷化
phosphatizing 磷 化
Racking 合格件上挂
racking上挂具
rinsing 过清水
rinsing 水洗
Roughtening 粗化
spray powder 喷粉
taking down 下挂
temperature in dipping tank 浸渍缸温度
to e-plating subcontractor外发电镀
trivalent chromium 三价铬
ultrasonic clean 超声波除蜡
ultrasonic clean 超声波清洗
water vibratory cleaning 水震除油
wiping with toluene 抹天那水
7.品质控制 quality control
appearance full-inspection 外观全检
collection 回收
evaluation / measurement technique 评价/测量技术final-inspection 终检
6
first inspection for 5 shots 首检5啤
Freq=frequency 次数
Freq=frequency 次数
full-inspection 全检
incoming in warehouse 原材料入厂
incoming quality sampling inspection report 来料质量抽查报告
inspection report 检查报告
interprocess quality sampling inspection report 工序间质量抽查报告
interprocess quality sampling inspection report 工序间质量抽查报告
IQC 来料检验
NG 不合格
packaging 包装
processing tour-inspection report 制程巡回检查报告
product/process specification /tolerance 产品/过程规范/公差
projector 投影仪
prototype 样本
QC tour-inspection QC巡检
quality final-inspection report 最终检验质量报告
quality final-inspection report 最终检验质量报告
quality first piece inspection report 质量首件检查报告
quality first piece inspection report 质量首件检查报告
quality traceability analysis report 质量追踪分析表
return to supplier 退回供应商
sampling inspection 取样化验分析
sampling inspection 抽检
self-inspection 自检
Special Char. class 特殊特性分类
8.质量缺陷常用语 defects
air tightness 气密性
anti- soldering to die (抗)粘模 (
blacking发黑
blister/pimple/bubble 电镀起泡
bumps 碰伤
caniniform/dentate狗牙
cold lap 冷隔
cold shut 冷纹
color difference from samples 色不对板
Commonly used terminology in quality defects 质量缺陷常用语
defective casting 缺陷铸件
die hooked 扣模
dirt pits 尘点
distortion/deformation 变形
double skin 重皮
ejector marks raised or depressed 顶针位凹凸
7
elephant skin皱皮
entrapped slag;slag inclusion 夹渣
filling to excess 多料
flow mark 流痕/波纹
incomplete filling 缺料
incorrect casting form 形状不合格
indentation 印痕/凹痕
internal quality of casting 铸件内在质量
loose thread滑牙
microshrinkage;porosity 疏松【显微疏松】
miss tapping 漏牙
off dimension;off size 尺寸不合格
oil marks 油渍
orange peel 桔皮缺陷
out of size 尺寸不符
oxidation 氧化
partial breakage of a casting 崩料
peeling 电镀脱皮
pinhole针孔
pits 面麻
porosity 砂孔
roughness 粗糙
sand inclusion 砂眼
scratches 划痕/刮伤
shrinkage 缩痕
shrinkage 缩水
stain 污渍
texturing 致密性
thermal shrinkage crack 烂料
tight thread牙紧
touch-up 喷油面的整饰
uncompleted tapping 牙不到位
unercut 侧凹
ungrained down 未磨透
veining (脉纹)毛刺
visual quality of casting 铸件外观质量
void 砂眼/气孔
warpage 挠曲
yellowing发黄
yield of casting 铸件合格品率
9. 压铸件试验常用语 testing
adhesion 附着性
deflection 挠度
elastoplasticity 弹塑性
elongation 延伸率
8
extend 延伸
film thickness 涂膜厚度
film thickness gauge 膜厚仪
flexibility 屈曲挠性
hardness 硬度
heat impact test 热冲击试验
high humidity test 高温高湿测试
humidity resistance 耐湿
impact resistance 抗冲击力
impact strength 冲击性
measuring adhesion by tape test 胶带附着力测试
neutral salt-spray NSS test 中性盐雾
spraying viscosity 喷涂粘度
strengthen 加强、巩固
tension 拉紧、张力
viscosity 粘度
water resistance 耐水性
yield strength 屈服强度
10.测量工具常用语 measurement and gauge
Altitude gauge 高度仪
average 平均值
Block Gauge 块规
Bore Gauge 孔规
Clearance gauge 塞尺/间隙规
CMM 三坐标测试仪
Depth Micrometer 深度千分尺
Digital caliper 电子卡尺
digital calliper 电子卡尺
Digital Height Gauge 数字高度测量仪
durometer/hardness meter 硬度计
Electric/digital Balance 电子称
Electroplating 电度厚度测试仪
equipment variation 设备变差
gage repeatability and reproducibility report 量具的R&R报告go-no-go gauge “过” -- “不过” 验规 通-止规
HRC/HV Hardness Tester 洛 威 氏硬度仪
impact tester 冲击仪
Inside/outer Micrometer 内/外径千分尺
measurement unit analysis 测量设备分析
Micrometer Calipers 千分卡尺
Microscope 显微镜
Multimeter 万用表
normal distribution curve 正态分布曲线
number of appraisers 评价人数量
9
number of parts 零件数量
number of trials 实验次数
one range 单极差
part variation 零件变差
pin gauge 针规
Pin Gauge 销 针 规
Plug gage 塞规
Projector 投影仪
range 极差
range control chart 极差控制图
repeatability 重复性
reproducibility再现性
Ring Gauge 环规
spectrometer 光谱仪
Surface Finish Tester 表面处理测试仪
Thermometer 温度计
Thread Gauge 螺纹规
thread plug gage螺纹塞规
Torque Meter 力矩计
total variation 总变差
Twisting Meter 转 扭 力仪
Vernier Caliper 游标卡尺
viscosimeter 粘度计
visual check 目测
卡尺 Calliper
11. 形位公差常用语 tolerance
angularity 倾斜度 角度
aperture 孔径
basic dimension 基本尺寸
basic size 基本尺寸
c/c =between centers 中心距
circular runout 圆跳动
circularity 圆度
concentricity 同轴度 同心度
conical 圆锥形的
contricity中心性
coordinate data 坐标数据
coordinate dimensioning 坐标尺寸
cylindricity 圆柱度
datum/feature/point/line/ plane/axis 基准/特征/点/线/平面/轴线deviation偏差
diameter/radius 直径/半径
draft angle 拔模斜度
excentricity 偏心距(率)
flatness 平面度
10
geometric dimensioning 几何尺寸
it/clearance fit/interference fit/ transition fits 配合/间隙配合/过盈配合/过渡配合 f
M/LMC=maximum/least material condition 最大/小材料状态
nominal diameter 公称直径
oblong hole 椭圆孔
orientation tolerance 定向公差
ovality 圆锥度(变形)
parallelism 平行度
parting line 分型线
perpendicularity 垂直度
position 位置度
profile of a line 线轮廓度
profile of a surface 面轮廓度
refernce frame 坐标系
right angle 直角
rounds/fillets draft 外圆角/内圆角拔模斜度
square 正方形
standard/ precision tolerance 标准/精度公差
straightness 直线度
symmetry 对称度
theoretical size 理论正确尺寸
thickness厚度
tolerance/value 公差/值
top/side/ end view 顶/测/端视图
total runout 全跳动
unilateral/bilateral tolerance 单/双边公差
upper/lower deviation 上/下偏差
width 宽度
12.包装和包装材料 package
bar code 条形码
blister plate/PVC tray 吸塑罩
bubble bag 气泡袋
closed /sealed poly bag 封口胶袋
corrugated cardboard/sheet波纹隔板
corrugated egg-crate carton 瓦楞蛋格卡通箱
fluted coupling sheet/overlap-type cardboard 刀卡
foam bag 珍珠棉袋
forktruck 叉车
full telescope 天地盒
GW gross weight /NW net weight 毛/凈重
If wooden pallet, the certificate of fumigation for pallet
蒸证明
in egg tray with carton packages 装卡通箱蛋格
如果是木制卡板要有卡板消毒熏11
item/ sales consumer pack 单件装
label 包装标识
logo polybag 有唛胶袋
multipack 多件装
outside dimensions 长x宽x高 length x width x height 外部尺寸
packaging materials 包装材料
packaging strapping/PP-straps包装带
packaging 包装
pad separator; clapboard; partition board/sheet 隔板
pallet 卡板
plastic container 胶箱
shrinkage package 吸塑包装
single/double/3 regular slotted carton/box 单/双/三坑纸箱
styrofoam 聚苯乙烯泡沫塑料 白色泡沫
tissue papper 拷贝纸
transparent plastic film circle the pallet/stretch poly wrap 透明膜 保鲜纸
unitload pallet 整卡装
13.生产控制计划 production control
continuous 连续
control method 控制方法
control plan 控制计划
control plan number 控制计划编号
core team 核心小组
customer engineering approval/date if Req’d 顾客工程批准/日期 如需要
customer quality approval/date if Req’d 顾客质量批准/日期 如需要
date Rev. 日期 修订
date orig. 日期 编制
each batch 每批
Inform line/team leader/ supervisor/manager to shut down and recheck 通知生产拉/组长/主管/经理,停机再检查
machine adjustment 调机
machine, device, jig, tools for Mfg. 生产设备
material identification 物料标识
method 方法
molten ingot 熔料
mounting die 上模
mounting die inspection sheet 模具安装检查清单
once every operation每次开机
other approval /date if Req’d 其它批准/日期 如需要
other approval/ date if Req’d 其它批准/日期 如需要
part /process number 零件/过程编号
part name/description 零件名称/描述
part number 零件号
pre-launch 试生产
process 过程
12
process name/operation description 过程名称/操作描述
product 产品
production 生产
reaction plan 反应计划
refer to CP 参考控制计划
sample 样本
supplier code 供方代码
supplier/ plant 供方/工厂
supplier/plant approval/ date 供方/工厂批准/日期
trimming die 冲床
14.优质浇口设计七步法 gate design
优质浇口设计七步法
The Seven Steps To A Quality Gating Design
第一步确定铸件质量等级。这样就设定了浇口设计目标。没有充分了解客户对此零件的所有要求就不可能设计出良好的浇口体系。
Step 1. Determine the casting quality levels. This sets the goals for the gate
design. It is not possible to design a good gating system without knowing as intimately
as possible all the customer requirements for this part.
第二步根据质量等级确定工艺限制。意思是说与浇口设计互相影响的工艺因素的等级在确定时要考虑客户所提供的质量等级。工艺因素在浇口设计中不是独立的,而必须考虑浇口的设计效果。
Step 2. Define the process limits based on the quality levels. This means that
the levels for the process factors that interact with the gate design will be defined in
consideration of the quality levels provided by the customer. The process factors are
not independent of the gate design, and must be considered in the gate design effort.
第三步 PQ2分析计算。一旦把工艺限制确定下来,就可以使用PQ2 计算法来决定之后计算的浇口面积。也可以用来确定所选的操作条件, 以及特别浇口设计这样一个操作变量所允许的范围。也再次说明操作条件不是浇口设计中独立存在的。
Step 3. Run the PQ2 calculations. Once the process limits are set, then the PQ2
calculations can be run to determine the gate area for later calculations, and also to
define the selected operating conditions and the allowable range for the operating
variables for this particular gate design. Again, the operating conditions are not
independent of the gate design.
第四步确定流型和浇口位置。这是基于早期开发的质量考虑。开发出的流型要与铸件的质量要求相一致,而且要设定浇口的入水位才可以开发出流型 可以尽量多地利用零件的外观 。
Step 4. Define the flow pattern and the gate locations. This is based on the
quality considerations developed earlier. The flow pattern is developed to match the
quality needs of the casting, and the gate entrances are set to develop the flow pattern
as much as can be done with the part configuration .
第五步设计浇口。浇口设计要设定浇口的位置和形状。这种设计特别用来产生先前步骤确定的流型。
Step 5. Design the gates. The gate design will set the location and the shape of the
gates. This design is developed specifically to generate the flow pattern determined in
the previous steps.
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第六步设计横浇道系统。开发横浇道系统的形状,它必须支持在第五步中开发出的浇口设计。如果需要的话,可以使用模拟软件 然而,在没有作第1-5步的情况下不应使用模拟,特别是第1-3步 。
Step 6. Design the runner system. Develop the shape of the runner system, which
must support the gate design developed in step 5. If needed, simulation software is
used at this point simulation should NOT be used without doing steps 1-5, and
especially steps 1-3 , however.
第七步设计排气和溢流系统。要得到优质的铸件,整个系统的这一部分是非常重要的,而且在设计浇注系统时应视为同样优先考虑的事和值得注意的事项。 Design the Step 7. Vent and
overflow system. This part of the system is essential to achieving quality castings,
and should be given the same priority and attention as designing the gating system.
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