车工机电常用英文统一翻译

常用英文统一翻译：

常用图面表达：

2-φ14通孔：2-φ14 Thru

倒圆或圆滑过渡：Hand grand to smooth R.

2-φ20通孔 沉孔φ26深15：2-φ20 Boreφ26x15 Depth

2-φ10配作：2-holes φ10drill on Assembly (with*****)

锪平：Shaving

现场焊接：Locate & weld at assembly

装配好后现场焊接：Locate & weld after final Alignment

下料图：Blanking Drawing

中心线：Center Line

均布：Equally spaced

其余:Others

间隙：gap

技术性能表：（以基本设计中所译为主要参照标准）

输出转速：Output Speed

输入转速：Input Speed

辊子规格：Roller Spec

电机功率：Motor Power

电机速度：Motor Speed

速比：Reduction Ratio

齿轮电机型号：Gear Motor Model

数量：Qty. /Quantity

输出力矩：Output Torque

行程：Stroke

（升降）行程：Raise

辊式链订货图：Roller chain link ordering drawing

棒材定尺长度：Rods shearing length

成捆直径：Bundling diameter

成捆质量：Bundling Quality

称重台支撑梁自重：Weighing table crossbeam self-weight

称重传感器型号：Weight transducer model

量程：Weighing scope

辊式运输链技术性能表：Roller Transporting chain Technical requirement

抗撕裂性：Anti-tearing performance

配用链条的节距:

Matched chain pitch

配用链条的排距: Matched chain platoon distance

视图符号：

A向－View A B-B－Section B-B 1:1－Scale 1:1

C（局部）－Detail C

材料表中常用零件名称：

焊接件：Welding

部件：Assembly

成品：Finished/end Product Finished Product

组件：Groupware

羊毛毡：woolly

聚胺脂：UR/Polyurethane

软钢纸板：Soft Steel

耐油橡胶：Oil resistant rubber

常用单词：

过钢线：Pass line

物料运行方向：Material flow

辊子顶面：Top of Roller

驱动侧：Drive Side 操作侧：Operator side

驱动装置：Drive Unit

滑板：Sliding Plate

(轨道用)压板：Guide bracket

件14展开图：Development of item 14

轴端挡板：Key plate

支座：Support bracket

支架：support frame

两端：both sidess

钢板：plate

槽钢：channel steel

钢管：steel pipe

方钢：square bar

方形钢管:

Square steel pipe

工字钢：I-Beam Steel

H型钢：H-Beam Steel

圆钢：round bar

销轴：Pin pivot

气缸： Air cylinder

油缸：Hydraulic Cylinder

油封：oil seal

O型圈：O-Ring

垫片(组)：Shim(s) Shims

轴承：bearing

轴承座：bearing housing

角钢：Angel steel (不区分等边与不等边，用标准号自己区分)

圆柱销：straight pin

圆锥销：taper pin

开口销：split pin

弹簧销：Spring pin

螺柱：Studs

螺钉： screw

螺栓 Bolt

螺母Nut

垫圈Washer

挡圈：snap rings

键：key 键槽：Keyway

接近开关：Proximity switch

固定端：Fixed 自由端：Free

环：Ring

隔离环：Distance ring

套：Sleeve/bushing

轴：Shaft

轴承盖：Bearing Cover

盖：Cover

接油槽：Meeting oil tank

齿轮：Gear

链轮：Sprocket/Chain wheel

压缩弹簧：Compression Spring

拉伸弹簧：Tensile Spring

调整环：Adjusting Ring

自润滑轴套：Self-lubricating bushing

自润滑轴承：Self-lubricating bearing

铰接吊环头（球铰耳环）：self-aligning clevis

输出辊道：Run-out Table

旋转编码器：Rotary Encoder

绝对值旋转编码器：Absolute Encoder

联轴器:Coupling

自带紧定螺钉：carried with clamping screw

中硅耐热铸铁:middle silicon heat-resisting cast iron

带座轴承:bearing with housing

冷剪后辊道:Table behind cold shearing

螺旋升降机 Screw-driven machine

金属软管： Metal hose

胶管总成：Rubber hose assembly

管夹：Pipe clamp

内／外螺纹：Inter/Outer thread

机架装配：Frame assembly

剪切装置：shearing device

刀架平衡装置：Knife support balancing unit

离合控制装置：clutche control device

压辊装置：Oppression roller device

传动装置：Drive Unit

主令控制装置：Cam Controller device

制动装置：Braking Device

最大剪切力：Maximum shear force

上剪刃行程：Upper scissors raise stroke

理论剪切次数：Theory cutting times

实际剪切次数：Actual cutting times

剪刃实际宽度：Knife actual width

剪刃理论宽度：Knife theory width

压紧辊宽度：Oppression roller width

单电控滑阀：Unidirectional electric control glide valve

电控气压的换向阀：Electric control barometric pressure cross valve

活接头：Union

成形器:

Shaping machine

消声器:

Silencer-filter

单向节流阀:Unidirectional throttle valve

外螺纹过渡接头: External thread transition union

从动辊装配：Non-actuation roller assembly

设备压缩空气配管:The equipment compressed air piping assembly

组合垫圈：Combined washer

给油量:oil supply mass

设备油口:Equipment oil filler M10X1

发讯压差:Triggering signal pressure margin

吐丝机:laying head

技术要求类文字（主要以长材统一要求为准）：

技术要求：Technical requirement

注：棱（锐）边倒钝－Note：Break all sharp edges

调质处理硬度HB217~ 255：Quenching and tempering HB217~ 255

表面淬火硬度HRC40~ 45：Surface hardening HRC40~ 45

深度1~ 2mm：harden deepth 1~2mm

表面渗碳：Case-carbonizing

未注：No Indicated

夹紧/放松机构:clamping/loosening device

两端销孔直径: Diameter of pin hole on both sides

额定夹紧力:

Nominal clamping strength

计算摩擦系数: Computation friction coefficient

摩擦阻力:

Friction force

液压缸额定驱动压力:Hydraulic cylinder nominal pressure

按六角头螺栓(GB/T5783-2000)的8.8级制造。

According to hexagonal head bolt (GB/T5783-2000) quality class 8.8 manufactures.

接车间气源接气点:To join to workshop air source Connection

托臂间距:

lifting arm gap distance

升降液压缸型号: Fluctuation Hydraulic Cylinder Type

平移液压缸型号:

Translation Hydraulic Cylinder type

未注尺寸按基本型号制造: no indicated size manufactured according to the basic model.

主抱臂:

Main holding arm

托臂板:Holding up arm plate

弹簧复位装置:

spring restored device

侧抱臂:

Side holding arm

电动加油泵: Electronic-operated lubrication pump

电动润滑站: Electronic lubrication station

2.允许滑板做成两段，其分割长度及分割的形状按图中所示,沿此中心线锯断.

2. Allows the slide to make two sections, its division length and the division shape shows

according to the drawing. saws up along the middle line.

典型技术要求（举例）：

小型装配类：

1.装配应符合《重型机械通用技术条件装配》（JB/T 5000.10-1998）的规定。

ly requirement of equipment shall be in compliance with stipulations of series standard

GB/T5000-1998 –“General Technical Conditions of Heavy Machinery”.

2.各零件在装配前要除锈. 打光毛刺，用汽油或煤油洗净。

equipment installation, all items must be removed rust and stubs, and cleaned by gasoline or

coal oil.

3.装配时凡有相对运动的部位都要涂上润滑油或润滑脂。并要保证这些相对运动灵活自如，不得有卡阻现象。

3. When assembly, Every relative motion spot to spread the lubricating oil or the lubricant. And must

guarantee that these relative motions nimble freely, do not have the card anti- phenomenon

4.装配时传动端轴承座上的顶丝与辊颈压紧，非传动端的顶丝只旋入槽内，不固定辊颈，作为游动端。

equipment installation, impact the screw on driver bearing support into the roller neck, only

impact the screw on operate bearing support into the channel and let it be free side.

5 装配时在两边轴承顶丝处用%%c8.5钻头钻窝，将轴承用顶丝与轴头固定。

equipment installation, drill on both sidess of bearing support by φ8.5 aiguille，fixed the

bearing by screw on shaft end.

6 安装时轴承座螺纹涂乐泰胶242。

equipment installation, For all bolts and screws connected bearing support, Loctite N°242

should be painted at threaded connection to prevent loosing while assembling.

7.轴承适应温度120℃~ 150℃。

g operating temperature 120℃~ 150℃。

1. 装配前链条用煤油清洗，链条干燥后浸入70%%d~ 80%%dC的润滑油中，使铰链间隙充分充油后，安装使用，

Clean Chain before assembly，and dip it in lubricating oil when is 70-80℃ after chain dried, fix and

use after gemel fully oil-fulled space.

润滑油中加入MoS2添加剂。

The MoS2 additives adds in lubricating oil.

2.装配时轴承涂敷润滑脂，生产期间应定期加干油润滑脂。

2. When assembly, beaings must spreads Lubricating grease, pour into lubricating grease

in Production period Regular.

1.件21装配后焊在件10上，焊缝高6mm，选用E4303焊条。

After irem 21 assembly, welds on item 10, welding joint high 6mm, selects the E4303

welding rod

2.件4在设备安装时用于调整。

Item 4 is used for adjustment when equipment assembly.

3.件15装配时涂262乐泰胶。

3. Loctite N°262 should be painted at item 15 while assembling.

1、所有零件制造后，以散件方式运输，现场组装。

all items manufacture, transportate by parts way, Combination assembly on-site.

2、所有连接板在组装时，分别与底板和侧板焊接。

junction plates when assembly, separately welding with Ledger plate and side plate.

3、底板、侧板、支撑板、支架在制造时，均应矫平整，如果运输时变形，在安装时也须矫平整。

plate, side plate, support plate, frame should rectify smoothly when manufacture, if distorts

at transports time, must rectify smoothly also when assembly.

2.每个齿的中心线对A面的垂直度公差不大于0.015mm。

2. each tooth's middle line verticality tolerance to A is no more than 0.015mm

3.销孔2-%%c20H7要与横梁的销孔配合加工。

holes 2-φ20H7 must machining with the crossbeam.

1.装配前应对各装配件和外购件进行最后的检查与确认。

1. Before assembly, must carry on the final inspection and the confirmation with various assemblages

and the outsourcing.

2.用干净的煤油对待装件进行清洗，轴承在清洁后应均匀地抹上一层干油，以备安装。

d waiting assembly components by clean coal oil, the bearing after clean should smear drying

oil evenly, prepares for assembly.

3.减速电机DSZR147-37.7YTSZ200L2-4E-IM1须内置制动器并配置编码器

EAM58C10-BS6XPCA-4096/8192(TURCK)。

3. Gear motor DSZR147-37.7YTSZ200L2-4E-IM1 must supplied with built-in encoder

EAM58C10-BS6XPCA-4096/8192(TURCK) and built-in brake.

图504-3

1、件13（螺栓）用于安装时调节两件外芯棒体相对于理论中心线的偏移，要求误差不得大于%%p3mm。

13 (bolt) used in installment when adjusting two outer mandrel phases regarding the theory middle

line displacement, the request error no more than ±3mm.

2、件26（滑块）共两件，在图中已示出的两个位置安装，件30（滚轮）安装于其余起支承作用的6个位置，支柱与滚轮均应调节至与内芯棒体之间留有1mm的间隙。

2. Item 26 (sliding plate) total Quantity is two, in drawing shows two installing position, item 30 (roller)

installed in the other 6 positions of supporting function, the props and the rollers should adjust to 1mm gap

within inner mandrel body.

图504-25

1、件7(垫片组)用于调整件3(螺钉)顶部位置，以保证与集卷筒之间工作时的正常接触,调整完成后，将此螺钉现场焊死。

7 (shims) used in adjusting top position of item 3 (bolt), guarantees the normal contaction within

reform tub assembly in operating time, after the adjustment completes, this bolt must be welded reliably.

2、装配时将件6(螺钉M20)的螺纹涂上乐泰272胶(保留前端4～6mm的导入长度不涂胶)，再拧入用以防松。

2. While assembling, the thread of item 6 (bolt M20) must be painted Loctite N°242( keep front end

4~6mm length for oriented no painted),and threaded connection to prevent loosing.

3、装配时注意件4(顶盖)顶部直槽与件1(内芯棒体)底部4-%%c22孔的相对位置必须正确。

3, While assembling , attention to relative position between the crown straight flute data of item 4 (roof cover)

and the base holes 4-φ22 of item 1 (inner mandrel body) must be correct.

图504-48

5. 两齿轮啮合中心距：a=894.

gear meshing center distance: a=894

图504-78

5.为保证两齿轮之间啮合关系正确无误，建议持本图和配对齿轮(回转支承)向同一厂家徐州罗特艾德回转支承有限公司订货。

5. to guarantee meshing between two gears correctly, Suggest to order in Xuzhou Rothe Erde Ring Pivoting

support Bearing Co., Ltd(Type:011.35.1400.001) according to this drawing.

The size except hole φ1280 and screws machining according to factory stanadard.

图504-84

2.软橡胶与钢环之间应粘接牢固。

2. The soft rubber and the ring should be cementated reliably.

图504-94

1、安装用孔%%c16、%%c51预装时配作，应在芯棒旋转至水平位置及内芯棒完全缩回时钻孔，要保证两孔之同轴度不低于0.2mm。

holeφ16 & φ51 within 0.2mm when mandrel is in Horizontal position and inner mandrel is Fully

retracted.

2、调整好后现场焊接，采用E4303焊条，连续焊接。

2. After adjustment Completed, welded on-site, uses the E4303 welding rod, continuous welding.

3、尺寸“47”为理论装配尺寸，可根据现场情况进行调整。

3. the size “47” for the theory assembly size, allow to adjust according to the scene situation.

12.件14待所有滑板（件11）最终安装对齐调整后焊接。

12. when assembly, welds item 14 after all slide plates (item 11) alined and adjusted finally.

13.托卷板部分安装调整：

13. Holding volume plate assembly & adjust partly:

Ⅰ.托卷板中滚轮在图示"a"和"c"位置时，偏心轴（件W016CDRMWCETSB003-47）处于中间位置；在"b"和"d"位置时，偏心轴（件W016CDRMWCETSB003-47）处于远离滚轮的位置；

Ⅰ. Holding volume plate’s roller when on position " a " and " c ", the biasing shaft (W016CDRMWCETSB003-47)

is in the middle position; When on position " b " and " d ", the biasing shaft (W016CDRMWCETSB003-47)

is faraway from the roller;

Ⅱ.调整"a"和"c"处的偏心轴以拉平集卷夹（件W016CDRMWCETSB003-22和-43）；调整"b"和"d"处的偏心轴使之与滑板接触；

Ⅱ.Adjust biasing shaft on position" a " and " c " in order to even up collecting volume clamp

(W016CDRMWCETSB003-22 & - 43); Adjust biasing shaft on position " b " and " d " to keep in touch with

the slide plates;

Ⅲ.重新调整"b"和"d"处偏心轴的运行间隙，使之达到0.1~0.5（由最小间隙开始）；

Ⅲ.Readjust the moving gap of biasing shaft on position " b " and " d ", make it up to 0.1~0.5 (begin

by the minimum gap);

Ⅳ.最后，在满行程内运行托卷板以避免卡阻发生，如发生卡阻现象则需重新调整"b"和"d"处的运行间隙。

Ⅳ.Finally, operate the Holding volume plates within the range of complete stroke, Prevent the card

anti- phenomenon, if have, readjust the moving gap of biasing shaft on position " b " and " d "

1. 件9在轴承座装配后焊牢.

1. Item 9 is welded firm after the bearing seat is assembled.

2. 图中件50用于检修时固定托架.固定托架时,如与侧挡板发生干涉,可在侧挡板上适当开孔。

2. Item 50 used for fixed bracket ,while overhauling the fixed bracket, if interfered with side stop plate, allow

to drill hole appropriatly.

3. 在制造厂进行组装,反复试验10次，摆动灵活，无卡阻现象。

3. Assemble in the factory, repeated test 10 times, must be flexible to swing and no card anti- phenomenon.

4. 在生产厂先安装本设备,后装辊道.

4. First assemble this apparatus in the factory, and then put the table.

5. 轴承处干油集中润滑,共4点,接口M10X1。

5. Bearings lubricated Concentratively, amount to 4

points of oil filler M10X1 设备油口

M10X1.

6. 件37称重传感器TSB-3t由自动化仪表专业订货。

6. Item 37 is Weight transducer TSB-3t , ordered by the Automation Instrumentation specialty.

12.件6（升降定位装置）的安装孔%%c51、%%c16预装时配钻，钻时应保证两孔之同轴度，并应在芯棒水平放置时及内芯棒完全缩回时配钻。

12. when preassemble, cooperating drills install hole φ51 , φ16 of item6 (fluctuation positioning device),

should guarantee the hole’s Concentric deviation when drills, and ensure that inner mancrel is in its fully

retracted position before drilling.

13.回转支承及齿轮应每两周加注一次锂基极端压力润滑（E.P）油脂，如Mobil 375号润滑油。

13. Pivoting support Bearing and the gear should be lubricated with a lithium based extreme pressure (E.P.)

grease such as Mobil gear lube 375 or equivelant, lubricate every two weeks.

自润滑轴承订货图：

1. 轴承型号: D88.4T2-B.

1. Bearing basic Model：D88.4T2-B。

2. 本轴承未注尺寸及性能参数按襄樊博亚机械有限公司的D88.4T2-B轴承制造.

2. No Indicated size and performance parameters of bearing according to basic Model of Xiangfan Boya

Machinery Co., Ltd manufacture。

1. 本件为镶嵌型自润滑轴承,在武汉辉煌粉末冶金公司订货,材质由该公司确定,但要确保在200%%DC的温度下,其承压能力能达到2000N/mm , 并能确保其自润滑功能.

1. The item is Self lubricating insert-type bearing, ordered in Wuhan Huihuang powder metallurgical

Co., Ltd .The material ensured by manufactory, and make certain its compression ability achieve to

2000N/mm2 when working temperature up to 200℃, and keep its Self lubricating function at the same.

2. 锐棱倒钝.

2. Break all sharp edges

1.自润滑轴承按订货图向武汉油缸厂自润滑轴承分厂订货。

1. Self lubricating bearing ordered in Wuhan Oil Cylinder Factory Self lubricating bearing branch

according to order drawing。

1、铸件应符合标准（JB/T5000.6-1998）的要求。

gs must conform to standard(JB/T5000.6-1998) stipulations

2、退火消除内应力后进行机加工。

2. Annealing treatment uses for to eliminate the internal stress，then carries on the

machine-finishing.

3、油槽棱角刮圆，锐角倒钝。

trench edges and corners Shaving grand, break all sharp edges.

5.顶面和斜面必须打磨光滑，不得有毛刺、锐角等。

Top and Inclined surface must burnished to smooth, remove burrs and sharp edges.

1.油槽均布三个。

2.本件向武汉南星冶金设备备件有限公司订货。

1. Oil trench Equally spaced three.

2. Odered in: WUHAN Nanxing Metallurgy Equipment spare parts Co.,Ltd。

链条订货图：

1.链条节距: p=200mm。

1. Chain pitch: p=200mm。

2.链条节数: 136。

2. Qty. of pitch: 136。

3.链条长度: L=27200mm。

3. Chain length: L=27200mm。

4.滚子直径: d1=88mm。

4. Roller diameter: d1=88mm。

5.输送机速度:Vmax=1.2m/s。

5. Chain speed: Vmax=1.2m/s。

6.未注尺寸公差采用IT12级，形位公差不低于GB/T1182~1184-1996标准的11级 粗糙度 。

6. Geometric tolerance no indicated in part drawing must not be lower than the requirement of Class

11 or Class H in standard GB/T1182~1184 – 1996.

7.链条订货厂家：无锡康威输送链条厂

7. Chain should be ordered in Wuxi Kangwei Chain Transmission Co.,Ltd。

8.%%c28自润滑轴套订货厂家：武汉辉煌粉末冶金有限公司

8. φ28 Self-lubricating bushing ordered in Wuhan Huihuang powder metallurgical Co., Ltd。

9.工作温度：≥900%%dc

9. Working temperature: ≥900℃

1. 链条采用诸既链条总厂产品，要求链条强度大,工作温度高。

Adopt production of Zhuji Chain General Factory, Chain must be required with high strength and endured

for high temperature。

2. 链条未注尺寸及性能参数按ISO24B-1制作。

The size and performance parameters of chain no Indicated should be manufactured according to Model

ISO24B-1。

17. 链条在使用中应注意定期人工润滑，z每班加油一次。

17. The chain should be paid attention to lubricating in using fixedly and artificially, refuel in a spell.

18. 件32轴承安装时候密封圈向外侧，链轮内部充满润滑油。

18. The seal enclosed Outwards when the bearing(item 32) assembly, the sprocket is full of lubricating

oil.

19. 链条安装时应符合下列图示要求：

19. Chain’s assembly Should accord with the following requirements of drawing shows

12. 链条长度可以适当调整。

12. The length of the chain can be adjusted appropriately.

1. 链条极限拉伸载荷至少要求达到 222.40 KN。

Chain minimum tensile strength: 222.40 KN

2. 链条向无锡康威成套订货：输送涟 S 80-42-110 及 输送涟 S 80-42-134各10条。

Chain ordered Complete set in Wuxi Kangwei Chain Transmission Co.,Ltd, type is S 80-42-110 and S

80-42-134 ,Quantity each 10

S型滚子、链条节距80mm、整链节数为100节的输送涟 标识为：

S type roller, chain pitch 80mm, Quantity of pitch is 100, marking is:

电机订货图：

1. 电机带内置编码器EC58C10-L6PA-1024（TRUCK）

1. Motor supplied with a built-in encoder EC58C10-L6PA-1024 (TRUCK)。

2. 编码器的控制线引到电机接线盒内

2. The Control Line of encode must be leaded into the junction box of Motor 。

1.电机功率：7.5kW;

Power: 7.5kW;

2.电机转速：1760r/min(60Hz);

Speed: 1760r/min(60Hz);

3.输出转速：10.9~82r/min(60Hz时55r/min);

Speed: 10.9~82r/min(60Hz 55r/min);

4.速比：32.05

4. Reduction Ratio: 32.05

5.未注要求按齿轮电机DSZR97-55YPG160L-4-ⅠM1制造；

5. The size and performance parameters no Indicated should be manufactured according to Model

DSZR147-49.4 YTSZ200L2-4-ⅠM1。

6.订货厂家：宁波东力传动设备有限公司；

d in :Ningbo Dongli transmission equipment Co.,Ltd

7.工作制度：;

7. Operation duty：S4

8.电机绝缘等级：F级。

tion class: F

聚集装置的电机：

1.要求电机内置编码器EC58C10-L6PA-1024（TRUCK）。

1. Motor supplied with a built-in encoder EC58C10-L6PA-1024 (TRUCK)。

2.电机防护等级IP44,电机冷却方式为IC416（全封闭，轴向风机冷却）。

Protection rank IP44，method of cooling IC416(complete seal, axial air blower cools)

1.焊条选用E4303连续焊接;

welds not indicated are fillet welds. Height of continuous welds is 4~6mm.

2.按JB/T 5000.3-1998焊接件通用技术要求焊接；

nts without requirement indicated shall follow the stipulations of JB/T5000.3-1998 -

“General Technical Conditions of Heavy machinery –Weldments”.

3.件5、件6现场调整好位置后与梁焊牢，并与罩（一）配钻2-%%c15孔；

item5& 6 on-site adjustment completely, welded with the crossbeam, and drill holes 2-φ15 with covers (1) at assembly.

4.件5、件6下料加工 ；孔加工 ；

4. Item 5＆ 6 blanking and machining shall be Ra25 ; Hole processing Ra12.5 。

5.零部件装配时应严格检查螺栓的紧固情况，必须拧紧螺栓达到预紧力矩。螺栓应涂243乐泰胶防松。

equipment installation, the tightening conditions of bolts shall be strictly checked. The

bolts must be tightened to pre-tightening torque.

6.设备应按图在制造厂进行预装并试运转，制造厂装配试运转合格后，拆运到安装现场时应作好标记和编号。

ent must be preassembled and subject to test run in manufacturing plant. It shall be

numbered, disassembled and shipped to site after inspection is acceptable.

7.设备涂漆需按照工程涂漆颜色统一规定执行。

ent painting shall be in accordance with the uniform stipulations of the Project.

重要焊接件：

1. 材料下料加工Ra25。

al blanking and machining shall be Ra25.

2. 钢板和型材必须平直无歪扭变形，挠度和凹凸不平不大于1/1000。

plate and section steel must be straight without twist deformation. Deflection and

irregularity must not be higher than 1/1000.

3. 未注焊缝为角焊缝，连续焊缝高为互焊件中薄者厚度的（单边焊缝时）0.7倍和（双边焊缝时）0.5倍。

welds not indicated are fillet welds. Height of continuous welds shall be 0.7 times the

thickness (for single side weld) and 0.5 times the thickness (double side weld) of the thinner

piece of the weldment pair.

4. 焊后热处理消除内应力，矫正变形，然后加工。

treatment shall be carried out to remove stress and rectify the deformation after welding

before machining.

5. 焊接件未注要求按《重型机械通用技术条件焊接件》JB/T5000.3-1998的规定。

nts without requirement indicated shall follow the stipulations of JB/T5000.3-1998 -

“General Technical Conditions of Heavy machinery –Weldments”.

6. 焊缝质量评定等级按CS和CK级（Ⅲ级）规定。

y ratings of weldments shall be in accordance with stipulation of Class CS and CK

(Class III).

一般焊接件：

1. 材料下料加工Ra25。

al blanking and machining shall be Ra25.

2. 钢板和型材必须平直无歪扭变形，挠度和凹凸不平不大于1/1000。

plate and section steel must be straight without twist deformation. Deflection and

irregularity must not be higher than 1/1000.

3. 厚度≥20mm的钢板之未注焊缝为V形坡口连续焊缝并焊透。

weld not indicated for steel plate with thickness 20mm shall be V-groove continuous

weld and shall be penetrated during welding.

4. 其他未注焊缝为角焊缝，连续焊缝高为互焊件中薄者厚度的0.5倍。

welds not indicated are fillet welds. Height of continuous weld is 0.5 times the

thickness of the thinner piece of the weldment pair.

5. 焊后热处理消除内应力，矫正变形，然后加工。

treatment shall be carried out to remove stress and rectify the deformation after welding

before machining.

6. 焊接件未注要求按《重型机械通用技术条件焊接件》JB/T5000.3-1998的规定。

nts without requirement indicated shall follow the stipulations of JB/T5000.3-1998 -

“General Technical Conditions of Heavy machinery –Weldments”.

7. 未注焊接件长度尺寸公差和角度公差按A级规定。

dimension tolerance and angle tolerance of weldments if not indicated shall be in

accordance with Class A.

8. 未注焊接件形位公差按E级规定。

ric tolerance of weldments, if not indicated, shall be in accordance with Class E.

9. 焊缝质量评定等级按BS和BK级（Ⅱ级）规定。

y ratings of welds shall be in accordance with Class BS and BK (Class II).

10.采取焊前预热和焊后保温等必要的焊接措施。

ary welding measures including preheating before welding and heat preservation

after welding shall be taken.

简单焊接件

1. 材料下料加工Ra50。

al blanking and machining shall be Ra50.

2. 钢板和型材必须平直无歪扭变形。

plate and section steel must be straight without twist deformation.

3. 未注焊缝为角焊缝，连续焊缝高4～6mm。

welds not indicated are fillet welds. Height of continuous welds is 4~6mm.

4. 焊后消除内应力，矫正变形，然后加工。

stress and rectify the deformation after welding before machining.

注：电机出轴端应钻孔M6深18，订货时需注意。

Note: The motor output axle terminal drill a hole M6 deepth 18, when ordering must pay attention.

链轮：

1.锐棱倒钝。

1. Break all sharp edges

2. 调质处理HB217~ 255。

2. Quenching and tempering HB217~ 255

3. 齿面热处理HRC40~ 45。

3. Surface of teeth hardening HRC40~ 45

1.调质处理,热处理硬度HB260~ 300。

1. Quenching and tempering HB260~ 300。

2.齿面淬火HRC40~ 50，深度2mm。

2. Surface of teeth hardening HRC40~ 45, hardened deepth 2mm。

3.棱角打磨，倒圆R2mm

Sharp edges Hand grand to smooth R2。

4.未注倒角1x45%%D

No Indicated Chamfers break to1x45°。

5.轮齿中心线与键槽中心线要求位于同一平面。

The center lines of a tooth and keyway must be in the same plane。

4.链轮齿槽底部位于剖分处。

Tooth bottom of sprocket must be set in section plane。

5.键槽中心线与齿根圆齿廓中心对齐，其偏差不超过0.05。

The center lines of a tooth and keyway must be in the same plane，the error should be

no more than 0.05mm。

3. 加工齿形时，件1、3链轮块每块上应4个整齿。

3. When machines the tooth profile, on each sprocket block 1&3 must have four whole teeth.

4. 加工后，成对应用螺钉固定应标记，以防相互搞错。

4. After machined, using screw should marked for geminate application, prevents the confusion.

弹簧：

1.总圈数 n=11.5%%P0.5,

1. Total laps: n=11.5±0.5,

2.有效圈数 n＝10，

Efficient laps: n＝10，

3.旋向 右旋，

3. Rotation direction: right

4.展开长度 L=3250mm,

Development length: L=3250mm

5.热处理后硬度为HRC47-52。

Hardened HRC40~ 45

6.两端并紧磨平。

6. Both sides closed and rabed smooth

把合加工件：

1. 件1与件2把合在一起后加工内孔%%c100H7及键槽等相关尺寸。

Hole φ100H7 inside and keyway with correlative size must be manufactured after item 1 and 2 assembled.

1.此件装配后精加工轴孔，

1. Precision machining axle hole After assembly ,

2.件2与件3之间应有1mm间隙

2. Retention 1 mm gap between item 2 and item 3

3.%%C80H7及键槽应与相关件装配后共同加工。

φ80H7 and keyway with the relevant pieces must machining together after assembly.

精整区SB504-5：

1.液压缸型号：C25ZB63/45-300MⅢC1(无锡市长江液压缸厂)。

2.液压缸包含活塞杆端的C型扁头，该C型扁头内的关节轴承采用自润滑轴承。

3.为防止泄漏，本油缸的密封件要求为进口件。

4.订货厂家:无锡长江液压缸厂

1. Hydraulic cylinder model: C25ZB63/45-300MⅢC1

2. Hydraulic cylinder contains the mounted self-aligning clevis; If the clevis uses the oilcup; The oilcup

supplied by the manufacturer.

cylinder's seals request for import.

in: Wuxi Changjiang hydraulic cylinder factory.

冷床输入辊道504-11：

1.上、下轴瓦的所有加工面完成后，再按图剖分成两半，并作配对标记。

2.去毛刺，锐角倒钝。

3.装配时按配对标记成对装配。

4.本联轴订货厂商：江阴市联轴器压铸厂。

1. After bushing's all surfaces machined completely, then cut into two halves, and makes mated.

2.

Break all sharp edges.

3. when assembly according to mark assembly mated.

4. Ordering to: Jiangyin coupling Co.,Ltd.

504-11

1.液压缸型号： C25WE63/45-500GⅢC

2.液压缸工作压力：12MPa

3.液压缸包含尾部耳环和活塞杆端的C型扁头;

该耳环和C型扁头内的关节轴承采用自润滑轴承或油杯润滑;油杯由制造厂商配带.

4.由于该油缸用于国外项目，为防止泄露，本油缸的密封件要求为进口件。

而且由于该油缸共9件，要求能同步升降，所以其容积误差和长度误差均必须

达到国家规定的范围内，并且越小越好。

1. Hydraulic cylinder model: C25WE63/45-500GⅢC

2. Hydraulic cylinder operating pressure: 12MPa

3. Hydraulic cylinder contains the mounted self-aligning clevis; If the clevis uses the oilcup; The oilcup

supplied by the manufacturer.

cylinder's seals request for import. Moreover these cylinders altogether 9, request all synchronized

fluctuation, therefore its volume error and the miss distance must achieve the scope of national stipulation,

and smaller is better.

1、本减速机装配形式为四出轴，安装尺寸按图示进行加工，其余尺寸按天津华盛昌公司型号TPU500-25执行。

2、设备涂漆需按照工程涂漆颜色统一规定执行。

3、制造装配时应保证键槽应如图所示相位布置。

4、Ⅰ放大轴的键连接处用于安装制动器，要求其能承受4500N.m的扭矩,注意轴材质的选取。

1. This speed reducer assembly form is four axes, assembling sizes machined according to the drawing

representation, no indicated sizes according to Tianjin HuaShengchang Co.,Ltd basic model TPU500-25.

2. The equipment apply paint must according to the project unification stipulation execution.

3. When manufacture & assembly the keyways should ensure the phase arrangement as the drawing shows.

4. Axis's keying place as detail I to use for installing the brake, requests to be able to withstand 4500N.m

torque , pay attention to material of axis.

焊前加工件：

未注加工面按辊子的要求焊后加工

Surface no Indicated must be Machined after welding according to require of roller。

齿轮

1.齿面及齿根渗碳淬火处理，有效硬化层 深度1.6~ 2.2mm，

齿面硬度HRC56~62,齿芯硬度HRC35~40。

1. The tooth surface and tooth root cementation quenching processing, hardens effectively level depth

1.6~2.2mm, hardness of tooth surface HRC56~62, hardness of tooth core HRC35~40.

2.锻件必须符合通用技术条件YB/T 036.7-92的规定。

The forging must conform to the general engineering requirement YB/T 036.7-92 stipulations.

3.齿轮模数12，齿形角20%%D,齿顶高系数为1，小齿轮齿数18；

配对大齿轮W016CDRMWCETSB002-37,齿数131；精度等级达到

8GJ（GB10095-88）。

The gear modulus 12, tooth profile angle 20°, the gear addendum coefficient is 1, small gear teeth

18; suitable big gear W016CDRMWCETSB002-37, teeth 131; The precision class achieves 8GJ (GB10095-88).

4.精加工前超声波探伤，精加工后磁粉探伤。

4. Before precision work ultrasonic testing, after precision work magnetic powder test.

5.对齿轮进行修缘，齿根圆滑过渡。

5. Repairs and maintains the gear edge, the tooth root smooth transition.

6.建议向徐州罗特爱德回转支承有限公司订货（型号为：011.35.1400.001）。

除%%C1280*和螺孔外其余尺寸均按厂标生产。

t to order in Xuzhou Rothe Erde Ring Pivoting support Bearing Co., Ltd(Type:011.35.1400.001).

The size except hole φ1280 and screws machining according to factory stanadard.

1.当齿条、滑轨在横梁上安装调试好后，将挡块(件5、件11)焊在横梁上，位置如图。

When the rack, the rail track assembled on the crossbeam ,and trial run completes, welding the stop

plate on the crossbeam, the position see drawing shows.

1.切割后，然后加工螺孔，沉头孔。

1. after the cutting, machines spiral hole & sinks hole.

2.去毛刺，锐棱倒钝。

2. Break all sharp edges

3.符号" "为切割前加工。

3. mark " “machines before cutting.

4.%%c80H7及齿形应与相关件配合加工。

4.φ80H7 and the tooth profile should coordinate machine with the related.

辊子(铸件)

1.铸件内不得有夹渣. 气孔. 裂纹等有损于本体强度及外观的缺陷。

1. Castings must have no casting defects such as the entrapped slag, blowhole, the crack

and so on harms affecting the main body strength and the outward appearance.

2.退火处理消除内应力。

2. Annealing treatment uses for to eliminate the internal stress.

3.本体材料成分及金相结构如下：

C=3.2-3.5；Si=30-40；Mn=0.3-0.6；P=0.08（max）；

Cr=0.15(max);Ni=0.25（max）；Cu=0.25（max）；

Mo=0.02-0.05中心100%铁素体，表面95%铁素体

3. Main body material ingredient and the metallography structure is as follows:

C=3.2-3.5；Si=30-40；Mn=0.3-0.6；P=0.08（max）；

Cr=0.15(max);Ni=0.25（max）；Cu=0.25（max）；

Mo=0.02-0.05Core section 100% Ferrite，surface 95% Ferrite

夹轨器：

1.本夹轨器要求不配带液压站，由我们外加供油系统，其它按夹轨器通用装配要求规定。

Rail controller equiped without hydraulic pressure station ,added hydraulic oil supply

system by us, other requires according to General Technical Conditions of rail

controller.

2.订货厂家为江西华伍公司。

d in :JiangXi HUAWU Crane-electric Co.,Ltd。

3.本夹轨器所用的轨道型号为70X70的方钢。

Rails model is square bar 70X70。

4.该夹轨器限位开关型号为:WLCA2(OMRON)

limited position model: WLCA2(OMRON)

5.电源电压:AC240

5. Supply Voltage: AC240

拖链

1. 拖链就位后，现场打孔安装膨胀螺栓。

1. After the towing chain assembly completes, scene drill hole uses for to install the

plug bolt 。

2. 安装配完毕后拖链在小车带动下应能自由移动，无卡阻及下沉现象。

2. Assembly completes, under the towing chain in the car leads ought to be able to move

freely, does not have the card anti- and the submersion phenomenon.

1. 拖链选用武汉南星冶金设备备件有限责任公司型号：NTL125Ⅲ-300X214X5655。

Towing chain model NTL125Ⅲ-300X214X5655 ordered in WUHAN Nanxing Metallurgy Equipment

Spare Parts Co.,Ltd

2. 拖链行程8200mm。

Towing chain travel stroke 8200mm

说明：a为1根升降油缸软管软管%%C30.5mm；b为1根电机电缆线%%C14mm；

Notes: a is 1 fluctuation cylinder hose φ30.5mm; b is 1 electrical machinery electric

cable line φ14mm

c为2根电缆线%%C12mm；d为1根夹轨器限位开关电缆线%%C7.7mm；

c is 2 electric cables lines φ12mm; d is 1 clamps axle limit switch electric

cable line φ7.7mm

e为1根编码器电缆线%%C19.2mm；f为1根夹轨器油缸软管%%C20mm；

e is 1 encoder electric cable line φ19.2mm; f is 1 clamps axle cylinder hose

φ20mm

g为1根升降油缸软管软管%%C30.5mm。

g is 1 fluctuation cylinder hose φ30.5mm

偏心轮装配：

1.组装时,各转动点必须注入适度润滑脂.

1. When assembly, all run-on points must pour into the moderate Lubricating grease.

2.待机时,偏心位置必须按图示在轴线垂直下方,并在旋转 90%%D时,动梁示意基准轨面与定梁面同一水平.

2. Waits for an opportunity, the eccentric position must according to the drawing

representation in the Axle vertical underneath, and when revolves 90°, active crossbeam

fiducial plane and fixed crossbeam fiducial plane in identical horizontal plane

3.减速机低速轴与接轴同轴度误差不大于0.25, 曲轴轴线的同轴度不大于 0.25 .

3. Speed reducer slow speed shaft and the coupling spindle proper alignment error is

not bigger than 0.25, the crank spool thread's proper alignment is not bigger than 0.25.

4.A、B、C、D四个联轴器的键槽加工要保证安装后处在同一位置(见总图)。

4.A, B, C, D four coupling's keyways machinings need to guarantee after assembly occupy

the identical position (see assembly drawing).

5.轴承座与横梁联接定位用销在安装调试后点焊在相关件上。

5. Pins used to joint localization bearing seat and the crossbeam should be spot welded

on related after the assembly and trial run.

500T冷剪机总图（订货图）

1.所有滑板,轴瓦具有相对运动的表面须刮研, 在每25x25mm 的区域内接触斑点,滑板为1～2个,轴瓦为2～3个.

1. All and axle bush whose relative motion surface must to be ground, the contact spot

in each 25x25mm region stipulated that the Sliding Plate is 1~2points, the axle bush

is 2~3points.

2.开式齿轮传动的中心距为1690%%P0.12,其齿面接触斑点,沿齿高方向30％,沿齿长方向为50％。

center distance of open style gear drive is 1690±0.12, its tooth surface contact

spot, along the tooth depth direction 30%, along the tooth long direction is 50%.

3.安装时所有相对运动表面涂足量润滑脂, 所有润滑管道必须通畅,并充满润滑脂.

assembly, all relative motion surface must pour into enough Lubricating grease，all

lubrication piping must be unobstructed, and fills the Lubricating grease

4.减速器及开式齿轮箱的润滑油为N68.在运转300小时后需全部更换.

reduction gear and the open style gear box's lubricating oil is N68. revolves

for 300 hours later must replace completely.

5.压辊装置根据其部件图进行安装,保证最小压下规格12mm.

oppression roller device according to the part drawing installs, must guarantee

that slightly specification of depresses is 12mm

6.离合器在曲轴上的滑动应自如,无阻滞现象.

ng on crank should glide freely, not hinder phenomenon.

7.总装后,手动或点动盘车,检查并消除有无卡阻,碰撞等问题后,空载运转2小时,剪切动作进行30次.

the whole assembly, manual or breaking point plate volume vehicle, after

inspects and eliminates whether there is the card anti-, collision questions and so

on, the no-load running 2 hours, the cutting movement carries on 30 times.

8.整机颜色按用户要求确定.

whole machine’s color should be confirmed by the user

挡板及缓冲器：

固定挡板工作行程:Fixed stop plate stroke

挡钢速度:Prevent plate speed

1.缓冲行程S（max）=75mm。

n stroke S（max）=75mm

2.缓冲吸收能量W（max）＝3.5kJ。

n absorbed energy W（max）＝3.5kJ

3.内外环的圆锥面须涂石墨润滑脂。

or outer ring's conical surface must spread the graphite grease

2.热处理后再磨削圆锥面

2. Grinding conical surface after the heat treatment.

注：1.本缓冲器为气液缓冲器；

Note: buffer is gas & liquid dual purpose buffer;

2.建议向北京金自天和缓冲技术有限公司订货；

t to order in BEJING JZTH Buffer Technology Co.,Ltd.

收集臂上的棒材收集面应在同一标高

Collection surface of rods and bars Collectted on arm should in the identical elevation

1.按北京捷瑞特弹性阻尼体技术研究中心高能阻尼体缓冲器订货。

Ordered in Beijing JERRat Spring Damper Technilogy Research Center for high energy

damping body buffer。

橡胶件及胶合件：

肖氏硬度HS80%%p5

Scleroscope hardness HS80±5

1、本件采用分别加工后粘接胶合制作，可允许采用整体成型。

1. Uses the agglutination method manufacture after separately machining, allow to use

the whole takes shape.

2、件1与件3的钢管改变壁厚时要保证有必要的强度。

2. The necessity intensity must be guaranteed if changes pipe thickness of item 1 and

item 3.

3、聚胺脂硬度HS80%%p5。

3. Polyurethane scleroscope hardness HS80±5.

干油润滑配管技术条件

egrease lubricating system’s technical conditions

1.配管应按照《冶金机械设备安装工程施工及验收规范--液压. 气动和润滑系统》的规定进行。

1. Piping shall be in compliance with stipulation of series stand “Construction and

Acceptance Specification of Metallurgical Mechanical Equipment Installation Works

YBJ207-85－Hydraulic, pneumatic and lubrication system“

2.图中分配器和润滑管为示意位置和走向,需根据现场实际情况作适当调整。

2 .Distributor and lubrication to indicate the location and direction must be in

accordance with the actual situation at the scene for appropriate adjustments

3.材料表中各分配器和配管管件数量为理论值，订货时应多订其相应数量的10％。

als Table in the pipe distributor and distribution for the number of theoretical

value, the orders should be more than the corresponding amount of 10%

4.双线分配器和压差开关订货时要求包括其垫板和螺钉等安装附件。

4. distributor and the pressure switch its orders to include a plate and screws, and

other installation Annex

5.给油管（分配器及其到润滑点的%%c8x1铜管）应沿设备安装，避免悬空跨接相邻设备的润滑点。

5. the Oil Supply pipeline (to the distributor and its lubrication points use φ8x1

brass) along the equipment installation, and to avoid inter-vacant adjacent equipment

lubrication points

6.主管统一为%%c28x4，分管统一为%%c14x2，应尽量沿设备旁和坑壁或坑底布置。

6. Main pipeline as φ28x4, branched pipeline as φ14x2 should as far as possible along

the adjacent equipment and layout bottom or Pit Wall

7.管路的安装不得妨碍设备的正常运行和连接螺栓的拆卸。避免妨碍人工维护设备。

7. Pipeline installation shall be without prejudice to the normal operation of equipment

and bolt demolition. Avoid prejudicing artificial maintenance of equipment

8.单管夹1x8和分配器的垫板可直接或通过角钢50x5（现场下料）过渡焊接在设备底座旁。

8. single pipe clamp1 x8 and Distributor plate can be directly or using the angle iron

50 x5 (scene) in the transition welding equipment adjacent to the base

9.管夹1HZJ75-28B和管夹1HZJ38-14B，可直接或通过角钢50x5（现场下料）过渡焊接在设备底座旁。

9. pipe clamp1HZJ75-28B and 1HZJ38-14B can be directly or using the angle iron 50 x5

(scene) in the transition welding equipment adjacent to the base

10.管夹1HZJ75-28B和管夹1HZJ38-14B，贴基础安装时，可焊接在扁钢10x120上。

10. pipe clamp 1HZJ75-28B and 1HZJ38-14B can be welding in the flat on 10 x120 near

by the basis at the time of installation

11.扁钢10x120应在现场根据需要截短，并钻孔%%c14，采用锚栓FZA18X80M12/25固定。

11. 10 x120 flat at the scene need to be truncated, and bored φ14, fixed by Anchor

FZA18X80M12/25

12.现场焊接，采用E4303焊条，连续焊缝高3~ 6mm。需采取措施防止相邻设备变形。

12. Spot welding, using E4303 electrode, continuous weld high 3 to 6 mm. To take measures

to prevent the deformation of the adjacent equipment

接近开关技术条件

proximity switch’s technical conditions

1.接近开关数量为实际使用量，建议订货时增加10％的数量。

1. the number of proximity switch for actual usage, the proposed 10% increase in orders

at the number.

2.应在设备安装后进行本图所示接近开关的安装。

2. Should install after the installation of the equipment as shown in Figure the

installation of proximity switches.

3.安装支架和接近板可用E4303焊条点焊在相邻设备上，每件点焊4处。

3. Mounting bracket and proximity plates can use E4303 welding rod available in the

adjacent spot welding equipment, each spot welding 4.

4.接近开关的方位可现场调整，以自动化专业的埋管为准。

4. the position of proximity switches the scene can be adjusted to the professional

automation, whichever is buried.

5.接近开关的定位应根据设备动作调试时要求的准确位置进行调整。

5. the position of proximity switches should be based on equipment movements debugging

requirements of the exact location of adjustment.

6.安装支架和接近板如需补充，可现场制作。

6. Mounting bracket and proximity plate for added could be produced at the scene.

聚集装置的接近开关

1、件9（安装架）现场调整好后焊于支架上。

item 9 (rack) on-site adjustment, welds on the support

2、用E4303焊条连续焊接，焊高5mm。

uous welding joint high 5mm, selects the E4303 welding rod.

聚集装置的拨料装置

1、尾座（件15）和开关支架（件18）采用现场焊接，焊条为E4303,焊缝高度为5mm。

15 and item 18 on-site welding,continuous welding joint high 5mm, selects the

E4303 welding rod.

2、按近开关的位置应该据现场实际情况调整。

ity switches should be based on equipment movements debugging requirements of

the exact location of adjustment.

上料区501-65：

1.装配前应对零、部件的主要尺寸及相关精度进行复查。

2.装配过程中零件不允许磕碰、划伤和锈蚀。

3.其余装配要求按JB／T5000.10-1998有关规定执行。

1. Before assembly should inspect Repeatedly the main sizes and relevant precision of

the component items

2. when assembly do not allow process to have bumps into and injures, scratches and

rusts away.

3. Others assembly requirement Executes by the relevant regulations JB/T5000.10-1998.

气动配管技术要求：

1.配管应符合以下标准：BJ207-85《冶金机械设备安装工程施工及验收规范液压、气动和润滑系统》。

1. Piping shall be in compliance with stipulation of series stand BJ207-85 “Construction and

Acceptance Specification of Metallurgical Mechanical Equipment Installation Works YBJ207-85－Hydraulic, pneumatic and lubrication system“

2.配管质量不低于YBJ9246-92《冶金机械设备安装工程质量检验评定标准液压、气动和润滑系统》II级。

2. The quality of piping should not be lower than YBJ9246-92 "metallurgical machinery and

equipment installation of Quality Inspection and Evaluation Standards hydraulic, pneumatic and

lubrication system," Class II

3.配管的要求参照JB/T5000.11-1998《重型机械通用技术条件－配管》的规定。

3. requirements of Piping refer to JB/T5000.11-1998 the "common technical conditions of

heavy machinery- Piping".

4.支架在现场安装，采用锚固螺栓固定在合适的位置。图中气动配管管路为其示意位置和走向 ,现场根据实际情况作适当修改。

4. Stent installed at the scene, using anchor bolts fixed in the proper position. Pneumatic Tube

map allocated for the road to indicate the position and, according to the actual situation at the

scene for appropriate modifications.

5.管路的安装不得妨碍设备的正常运行和相邻设备的拆卸。

5. Pipeline installation shall be without prejudice to the normal operation of equipment and the

demolition of the adjacent equipment.

6.配管在制造厂预装，并作气压试验,试验压力1.0MPa，各联接件不得有渗漏现象。

installed in the factory, and pressure test, the test pressure 1.0 MPa, the link shall not

leaking phenomenon

7.配管在制造厂出厂前清洗干净，以保证达到管路清洁度要求。出厂时露口应密封。

7. Piping in the factory factory cleaned to ensure that the pipeline achieve cleanliness

requirements. When leave factory airproof the nozzle

液压配管：

1. 图中液压配管管路为其示意和走向，制造厂可根据实际情况作适当修改。

2. 现场弯管时，最小弯曲半径应大于管径的三倍。

3. 管子的安装，焊接，酸洗和试压等，按照YBJ207-85《冶金机械设备安装工程施工及验收规范-液压气动和润滑系统》中有关规定进行。

4. 管路的安装不得妨碍设备的正常运行和连接部件螺栓的拆卸。

5. 配管涂漆按车间统一要求进行。

6. 所有零件在备件时，都应有一定的余量。

lic piping drawn just indicated the location and direction of pipelines,manufacturer can

do appropriate adjustments according to actual situation;

g pipe at field, minimum bending radius should be more than three times of the pipe

diameter;

, installation, welding, pickling and pressure test, etc. shall be in compliance with

stipulation of related standard “Construction and Acceptance Specification of Metallurgical

Mechanical Equipment Installation Works YBJ207-85-Hydraulic, Pneumatic and Lubrication

System”;

nes installation shouldn’t disturb the normal operation of equipment and bolts

disassembling.

shall be in accordance with the uniform stipulations of the shop.

6. In preparation of all the parts, they should have some overplus.

齿轮，链轮等参数表词汇：（注意对应）

W016CDRMBAETSB002-15齿轮（一）

modulus 模数 number of teeth 齿数 profile angle 齿形角

addendum coefficient 齿顶高系数 pitch diameter 分度圆直径

whole tooth depth 全齿高 accuracy class 精度等级

limit deviation of gear pair central moment 齿轮副中心距及其极限偏差

mating gear 配对齿轮 tolerance set公差组

gear ring circular run-out tolerance 齿圈径向跳动公差

length of common normal fluctuant tolerance 公法线长度变动公差

profile of tooth tolerance齿形公差transverse pitch limit deviation 齿距极限偏差

longitudinal form tolerance 齿向公差common normal公法线

W016CDRMBAETSB002-44从动链轮

number of spocket teeth 链轮齿数 chain pitch 链条的节距

chain roller outer diameter链条的滚子外径

W016CDRMWCETSB005-27齿条

normal modulus 法向模数 cumulative teeth space error 齿距累积公差

gear profile tolerance齿形公差

End surface tooth profile端面齿形

W016CDRMWCETSB005-59齿轮

Caliper measurement teeth 跨测齿数

Survey column measurement distance量柱测量距

Survey column diameter量柱直径

量棒直径：Survey column diameter

量棒测齿距：Survey column measurement distance

分齿弦齿厚：Minute tooth string tooth thickness

分齿弦高度：Minute tooth string tooth depth

齿根高：Tooth bottom depth

量棒削扁后尺寸：Survey column size after stick to truncate flat

齿顶圆直径：Top of tooth diameter

齿顶高：Top tooth depth

齿根圆直径：Bottom of tooth diameter

外齿轴套松动插入内齿圈最小齿侧间隙：

Smallest tooth side gap as outer tooth sleeve insert inter tooth ring

法向变位系数：Normal Revision coefficient

工作状态最小齿侧间隙：Active status smallest tooth side gap

插入焊弯头(Socked-welding elbow union)；

插入焊三通(Socked-welding tee union)；

管夹（Pipe clamp）；

端直通管螺纹管接头（端直通接头）Male straight connecting union；

直角管接头(直角接头)Elbow connecting union；

插入焊变径直通Socked-welding reducing adapter；

气源处理三联件Air suppy trigeminy；

金属软管Metal hose

两端过渡接头外螺纹G3/4"Both-sides with external thread transitional UnionG3/4”；

三通(三通接头)Tee union；

弯头(Elbow union)；锥接头(Cone joints)；

胶管总成(Rubber hose assembly)；

异径接头(Reducing adapter)；过渡接头( transitional Union)；

法兰Flange；活接头：Union

1. 电控换向阀（DC24V带消音器），气源处理三联件（空气过滤器、空气减压阀、油雾器）,压力表等。

electric control cross valve (DC24V with Silencer-filter),

air suppy trigeminy (air

strainer, air pressure relief valve, oil mist), pressure gauge and so on.

2. 联接管路及其附件等。可开门的箱体及其安装用锚固螺栓。

2. Joins the pipeline and the appendix and so on. May open the door the box body and the installment use

the anchor bolt.

3. 快速换气阀和活接头置于箱体外，作为输出端。

3. The fast scavenging air valve and

unions should be

mounted outside the box, used for output port.

4. 截止阀和活接头置于箱体外，作为输入端。

4. The cut-off valve and l unions should be

mounted outside the box, used for input port.

5. 工作压力范围0.2～1.0MPa，额定流量4000L/min。

5. Operating pressure scope 0.2~1.0MPa, rated flow 4000L/min.

6. 配套商：烟台气动液压应用有限公司。

6. Supplied by: Chain Yantai future automatic equipments Co.,Ltd.

1.风机安装后，用手或杆杠拨转动部件，检查是否有过紧或与固定部分碰撞现象。

2.全部安装后，检查是否符合风机样本的安装要求，然后再进行运转试验。

3.运转试验首先在无载荷（关闭进风管道中的闸门或调节）的情况下运转，如正常

再在满负荷的正常工况下连续运转2小时以上，如无异常方可投入生产。

1. After fan installed, dials with hand or pole rotating parts, inspects whether there is tight or collision with

the fixed part.

2. Installs completely, inspects whether conformed the requirement of fan’s installment, then carries on the

test run again.

3. The test run first must revolve (closes air intake pipe strobe or adjustment) in the no-load situation, if

normal, above normal operating mode continuous working 2 hours under full-load, if no exceptionally, then

Join the normal production again.

SLIDING EXIT END ASSEMBLR.H.

Sliding exit end assemblrh

assembly Type:HPV-100.

d in Xiangfan Xinxinglian Machinery Co., Ltd .

1.轴承滚轮代号：HPV-100。

2.滚轮形状及外径尺寸按图示制造。

3.向襄樊市新兴联机械有限公司订货。

Sliding Exit End Table

SLIDING EXIT END TABLE

1、安装后各辊子之间相互平行，歪斜误差，在任何方向不大于0.3mm。

2、安装后各辊子辊面应在同一平面上，总体辊面在高度方向上误差不大于0.5mm。

3、试车前各润滑点必需有充足的润滑油。

4、在制造厂进行空载试车。

5、试运转时，辊子旋转自如，工作平稳。

6、安装执行《冶金机械设备安装工程及验收规范》。

7、调整好安装位置后，将支座焊到辊道架上，用E4303焊条连续焊接。

8、调整跌落辊道的倾角时，应两边同步调整，辊子装配（二）与辊子装配（三）

轴向调整范围%%p25mm，根据现场情况，调整倾角及辊子装配（二）及（三）

的轴向位置到最佳，使得散卷能水平落下。

9、使用时，应保证链轮轴向定位精度不得超过0.4mm。

Falling Section Table

FALLING SECTION TABLE

3、试车前各润滑点必需有充足的润滑油。

3. Before the test run, all lubrication points ensure to pour into the sufficient lubricating oil.

4、在制造厂进行空载试车。

4, No-load run test in the manufactory.

5、试运转时，辊子旋转自如，工作平稳。

5, When test run, the rollers should revolve freely, work steadily.

6、安装执行《冶金机械设备安装工程及验收规范》。

6, The installment should carry out "Metallurgy Mechanical device Installation work And Approval Standard".

7、调整好安装位置后，将支座焊到辊道架上，用E4303焊条连续焊接。

7, After controlled installing position, welding the support on roller frame, with E4303 welding rod continuously.

8、调整跌落辊道的倾角时，应两边同步调整，辊子装配（二）与辊子装配（三） 轴向调整范围%%p25mm，根据现场情况，调整倾角及辊子装配（二）及（三） 的轴向位置到最佳，使得散卷能水平落下。

8, When adjusting slope angle of falling section table, Both sides should be adjusted synchronously, the axial

adjustment scope of roller assembly 2 and roller assembly 3 is %%p25mm, according to the scene situation,

adjusts slope angle and the axial location of roller assembly 2 & roller assembly 3 the best, causes the volume

to be able to drop horizontally.

9、使用时，应保证链轮轴向定位精度不得超过0.4mm。

9, When using, should guarantee that the chain wheel axial positioning accuracy do not be lower than 0.4mm.