ESG35T Gas Fryer Installation, Operation and Maint

ESG35T

Gas Fryer

Your Growth Is Our Goal

Installation, Operation and Maintenance

Manual

This manual is updated as new information and models are released. Visit our website for the latest manual.

FOR YOUR SAFETY

Do Not Store or use gasoline

or other flammable vapors

and liquids in the vicinity of

this or any other appliance.

CAUTION

READ THE INSTRUCTIONS BEFORE USING THE FRYER.

Keep these instructions for future reference.

*8197680*

Part Number: FRY_IOM_8197680 05/2023

Original Instructions

NOTICE

This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster

Factory Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and

repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty.

NOTICE

This equipment must be installed in accordance with the appropriate national and local codes of the country and/or

region in which the appliance is installed.

NOTICE TO U.S. CUSTOMERS

This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code

Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug

Administration.

DANGER

Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause

property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before

installing or servicing this equipment. Only qualified service personnel may convert this appliance to use a gas other

than that for which it was originally configured.

DANGER

The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact

with the hot oil.

DANGER

Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

DANGER

Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a

prominent location. This information can be obtained from the local gas company or gas supplier.

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS FRYMASTER DEAN EQUIPMENT

OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR

ANY OF ITS AUTHORIZED SERVICERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL

CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT

BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY

OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART

RECEIVED FROM AN UNAUTHORIZED SERVICER.

WARNING

This appliance is not intended for use by children under the age of 16 or persons with reduced physical, sensory or

mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of

the appliance by a person responsible for their safety. Do not allow children to play with this appliance.

NOTICE

The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe

fitter.

WARNING

After installation of a gas fryer and after any maintenance to the gas system of a gas fryer-manifold, valve, burners,

etc. – check for gas leaks at all connections. Apply a thick soapy solution to all connections and ensure there are no

bubbles. There should be no smell of gas.

DANGER

When installed, this appliance must conform with local codes, or in the absence of local codes, with the National Fuel

Gas Code, ANSI Z223.1/NFPA54, or the Natural Gas and Propane Installation Code, CSA B149.1 as applicable or the

appropriate national code of the country in which installed.

NOTICE

The appliance must be installed and used in such a way that any water cannot contact the fat or oil.

WARNING

Use caution and wear appropriate safety equipment to avoid contact with hot oil or surfaces that may cause severe

burns or injury.

WARNING

Operation, installation, and servicing of this product may expose you to chemicals/products including [Bisphenol A

(BPA), glass wool or ceramic fibers, and crystalline silica], which is [are] known to the State of California to cause

cancer, birth defects or other reproductive harm. For more information go to .

WARNING

Do not leave the fryer unattended during use.

WARNING

Do not overfill the frypot to avoid overflow of hot oil that may cause severe burns, slipping and falling.

WARNING

Use caution and wear appropriate safety equipment when adding oil to the fryer, to prevent splashing of hot oil,

which may cause severe burns.

DANGER

Adequate means must be provided to limit the movement of the appliance without depending upon the gas line

connector and the quick-disconnect device or its associated piping to limit the appliance movement. Single

fryers equipped with legs must be stabilized by installing anchor straps

All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used,

an additional restraining cable must be connected at all times when the fryer is in use.

All fryers equipped with casters must be installed using a connector that complies with the Standard for

Connectors for Moveable Gas Appliances, ANSI Z21.69 or CSA 6.16, and a quick-disconnect device that

complies with the Standard for Quick-Disconnect Devices for Use with Gas Fuel, ANSI Z21.41 or CSA 6.9.

NOTICE

This equipment must be installed in accordance with the appropriate national and local codes of the country and/or

region in which the appliance is installed. For the United States and Canada these are the National Fuel Gas Code,

ANSI Z233.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1. See NATIONAL CODE

REQUIREMENTS in Chapter 2 of this manual for specifics.

The gas manifold of this appliance or of the battery of which it is a part must be connected to a gas appliance pressure

regulator adjusted for the manifold pressure marked on the rating plate.

The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any

pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa/13.84 inches W.C.).

The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve

during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5

kPa/13.84 inches W.C.).

ESG35T

CHAPTER 1: INSTALLATION INSTRUCTIONS

1.1 Safety Information

Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual you will

find notations enclosed in double-bordered boxes with the symbol

. The information contained in the box concerns

actions or conditions that may cause or result in injury to personnel or damage to your system, and/or cause your system

to malfunction.

1.2 General Installation Instructions

DANGER

Building codes prohibit a fryer with its open frypot of hot oil being installed beside an open flame of any

type, including those of broilers and ranges.

DANGER

This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable

concentrations of substances harmful to the health of personnel in the room where it is installed.

DANGER

No structural material on the fryer should be altered or removed to accommodate placement of the fryer

under a hood.

DANGER

Single fryers must be restrained to prevent tipping when installed in order to avoid the splashing of hot

liquid. The means of restraint may be the manner of installation, such as connection to battery of

appliances or installing the fryer in an alcove, or by separate means, such as straps or chains.

DANGER

Do not attach an apron drainboard to a single unit. The appliance may become unstable, tip over, and

cause injury. The appliance area must be free and clear of combustible material at all times.

NOTICE

This appliance is only for professional use and shall be used by qualified personnel only.

CLEARANCE AND VENTILATION

This fryer must be installed with a 6-inch (150-mm) clearance at both sides and back when installed adjacent to

combustible construction. No clearance is required when installed adjacent to

non-combustible construction. A

minimum of 24-inches (600-mm) clearance should be provided at the front of the fryer.

The fryer flue opening must not be placed close to the intake of an exhaust fan, and the fryer must never have its flue

extended in a "chimney" fashion. An extended flue will change the combustion characteristics of the fryer. To provide

the airflow necessary for good combustion and burner operation, the areas surrounding the fryer front, sides, and rear

must be kept clear and unobstructed.

The fryer must be installed in an area with an adequate air supply and adequate ventilation. Adequate distances must be

maintained from the flue outlet of the fryer to the lower edge of the ventilation filter bank. Filters should be installed at

an angle of 45°. Place a drip tray beneath the lowest edge of the filter. For U.S. installation, NFPA standard No. 96

states, "A minimum distance of 18-inches (450-mm) should be maintained between the flue outlet and the lower edge of

the grease filter". Frymaster recommends that the minimum distance be 24-inches (600-mm) from the flue outlet to the

bottom edge of the filter.

1-1

ESG35T

CHAPTER 1: INSTALLATION INSTRUCTIONS

INSTALLATION

NOTE: Unless special ordered, this fryer is designed for operation at altitudes of 2000 feet (610 meters) and below.

The unit must be modified for operation above 2000 feet (610 meters).

For units equipped with legs: Lift the unit and move it into its final position. Do not drag or push the fryer into position.

Doing so may damage the legs. Level the unit front to back and side to side. If the fryer is not level, the unit will not

function efficiently. ESG Series gas fryers cannot be curb mounted and must be equipped with either legs or casters

provided.

A. Adjust leg height with an adjustable or 1-1/16-inch (27-mm) open-end wrench by turning the hexagon-shaped foot

on the bottom of the leg. NOTE: The foot is for minor leg height adjustment only. Do not adjust outward more

than ¾-inch (19-mm).

B. When leveling the unit, the leg body should be held firmly to keep the leg from bending or rotating while turning the

foot to the required height.

For units equipped with casters: Roll the unit into its final position and lock the front casters.

1.3 Unpacking Equipment

A.

Check that the container is upright. Use an outward prying motion - no hammering - to remove the carton. Unpack

the fryer carefully and remove all accessories from the carton. Do not discard or misplace these, as they will be

needed.

After unpacking, immediately check the equipment for visible signs of shipping damage. If damage has occurred,

contact the carrier and file the appropriate freight claims. Do not contact the factory. Shipping damage

responsibility is between the carrier and the dealer.

If your equipment arrives damaged:

1.

2.

3.

File claim for damages immediately, regardless of extent of damage.

Visible loss or damage: Be sure this is noted on the freight bill or express receipt and is signed by the person

making the delivery.

Concealed loss or damage: If damage is unnoticed until equipment is unpacked, notify freight company or

carrier immediately, and file a concealed damage claim. This should be done within 5 days of date of

delivery. Be sure to retain container and all packing materials for inspection.

B.

NOTE: Dean Does Not Assume Responsibility for Damage or Loss Incurred in Transit.

C.

D.

Frying systems with built-in filtration: Take off the filter support brace and remove the filter pan from the

cabinet.

Decathlon four-battery systems: Casters are pre-installed on the frying system and the carton is furnished with

three unloading ramps. Remove the braces from the front casters by taking out the securing bolts. Carefully roll

the unit down the ramps from the front (cooking side).

Remove all plastic skin from sides, front, and doors of the fryer(s). Failure to do this prior to initial fryer operation

will make it very difficult to remove later.

E.

1-2

ESG35T

CHAPTER 1: INSTALLATION INSTRUCTIONS

1.4 Pre-Connection Preparation

If the incoming gas pressure is in excess of ½" PSI (3.45 kPa/35 mbar), a step-down regulator will be

required.

WARNING

NATIONAL CODE REQUIREMENTS:

This equipment is to be installed in compliance with the Basic Plumbing Code of the Building Officials and Code

Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug

Administration.

This equipment is manufactured to use the type of gas specified on the rating plate attached to the door. Connect

equipment stamped "NAT" only to natural gas and that stamped "PRO" only to LP (Propane) gas.

Heat Inputs

Nominal Heat Inputs (Qn), Gas Type, Orifice Size, Pressures and Adjustments, Orifice Quantity are listed in the table

below:

MODEL*

NOMINAL

MANIFOLD GAS

HEAT INPUT-

ORIFICE

GAS TYPE PRESSURE

SIZE (MM)

Qn

(INCH W.C.)

(BTU)

70 NAT 2.18 (#44) 3.8

67 LP 1.40(#54) 10

ORIFICE

QUANTITY

3

3

ESG35T

NOTE: Outlet gas pressure must be adjusted strictly within the above requirements 5 to 10 minutes after the appliance is

operating.

Propane Applications; Propane Applications:

1.5 Connection to the Gas Supply Line

Propane Applications:Proper Regulator Must Be Installed

Proper Regulator Must Be

Proper Regulator Must Be InstalledNOTE: The gas supply (service) line must be the same size or greater

Installed

than the fryer inlet line. This appliance is equipped with a ½-inch (15-mm) inlet. The gas supply line must be sized to accommodate all gas-fired equipment connected to the line. Consult the local gas company

or supplier, or your local contractor for minimum supply line

requirements.

NOTE: If quick-disconnect supply lines or flex lines are used,

increase supply line size to ¾-inch (22-mm) or larger.

Regulator

DANGER

A manual shut-off valve must be installed in the gas supply (service) line upstream of this appliance and in

a position where it can be reached quickly in the event of an emergency.

DANGER

The fryer must be connected to the gas supply specified on the rating and serial number plate located on

the inside of the appliance door. DO NOT ATTACH THIS APPLIANCE TO A GAS SUPPLY FOR WHICH IT IS

NOT CONFIGURED!

1-3

ESG35T

CHAPTER 1: INSTALLATION INSTRUCTIONS

DANGER

Before connecting new pipe to this appliance, the pipe must be blown out thoroughly to remove all foreign

material. Foreign material in the burner and gas valve will cause improper and potentially dangerous

operation.

DANGER

All connections must be sealed with a joint compound suitable for the gas being used and all connections

must be tested for leaks using a solution of soapy water before lighting any pilots. Never use matches,

candles, or any other ignition source to check for leaks. If gas odors are detected, shut off the gas supply

to the appliance at the main shut-off valve and immediately contact the local gas company or an authorized

service agency for service.

Adequate means must be provided to limit the movement of fryers without depending upon the gas line connections. If a

flexible gas hose is used, a restraining cable must be connected at all times when the fryer is in use. NOTE: The

installation must be inspected after it is complete to ensure it meets the intent of these instructions. The on-site

supervisor and/or operator(s) should be informed that the appliance is installed with restraints. If restraints are

removed to move fryer (cleaning beneath and behind, relocation, etc.), ensure that they are re-installed when

fryer is returned to its permanently installed position.

1.6 Gas Conversion Procedures

DANGER

This appliance was configured at the factory for a specific type of gas. Converting from one gas type to

another requires the installation of specific gas-conversion components.

Switching to a different type of gas without installing the proper conversion components may result in fire

or explosion. NEVER ATTACH THIS APPLIANCE TO A GAS SUPPLY FOR WHICH IT IS NOT CONFIGURED!

Conversion of this appliance from one type of gas to another should only be performed by qualified,

licensed, and authorized installation or service personnel, as defined in Section 1.5 of this manual.

See gas valve illustration below and gas valve, burner and orifice location on page 1-5 when performing the following

conversions.

When converting from natural gas to propane (or vice-versa), the following procedures apply:

♦ Burner orifices and pilot orifice MUST be replaced (see page 1-5 for kit part numbers).

♦

♦

♦

Adjust orifice gas pressure by turning the gas-valve adjustment screw (see page 1-2 for gas types and

pressures).

After adjustment, replace the adjustment-screw cover.

Affix the new label included with the conversion kit next the existing rating plate stating that the gas type has

been converted. Remove any references to the previously used gas from the existing rating plate.

Conversion from one gas family to another (i.e. changing from natural gas to propane) requires special components.

Obtain the necessary components using the table on page 1-6.

ON/PILOT/OFF

Pressure Flow

Knob

Adjustment

Conversions can only be executed by qualified, factory-authorized personnel.

Vent Tube

Connection

Pilot Flow

Adjustment

Pressure Tap

1-4

ESG35T

CHAPTER 1: INSTALLATION INSTRUCTIONS

Frypot AssemblyManifold Support Bracket1/2—3/4 ReducerBushing

Gas BurnerGas ValveSee Detail A1.63-inch [41-mm]BurnerOrificePressureTestSpigot1.30-inch [33-mm]Gas ManifoldGasManifoldAssemblyOrificeDetail ABurner/Orifice LocationTemperatureControl

Typical gas valve, burner and orifice locations

Propane Applications:

Propane Applications:

Propane Applications:

1.7 Gas Conversion Components

Use the following components to convert from natural gas to propane and vice-versa. See Section 1.5 for orifice quantities required for conversion.

• Natural to Propane: 826-3174

• Propane to Natural: 826-3175

Proper Regulator Must Be InstalledProper Regulator Must Be Installed Proper Regulator Must Be

Installed

Regulator

1-5

ESG35T

CHAPTER 2: OPERATION

2.1 Initial Startup

Wash the unit and accessories thoroughly with hot, soapy water to remove any film residue, dust or debris. Rinse and

wipe dry. Close the drain valve completely. Ensure the operating thermostat and high-limit thermostat sensing bulbs

inside the frypot are securely seated in the holding clamp.

2.1.1 Operating the Gas Valve

Rotate the knob counter-clockwise to the ON or PILOT positions. Depress and rotate the knob clockwise to turn the

valve OFF.

PILOTOFFON PositionOFFONPILOT

2.1.2 Pilot Lighting Procedures

ONPILOT Position

NOTE: This fryer was tested, adjusted and calibrated to sea level conditions before leaving the factory. Adjustments

may be necessary to meet local conditions, and are to be performed only by qualified service personnel. Adjustments are

the responsibilities of the customer or dealer and are not covered by Frymaster warranty.

The pilot is located high in the cabinet center, at the base of the frypot. Use a long match to light the pilot. Perform the

following steps in sequence before lighting the pilot:

1. Turn off the manual shut-off valve on the incoming gas supply line.

2. Turn the operating thermostat to the OFF position.

3. Depress and turn the gas valve knob to the OFF position.

4. Wait at least 5 minutes for any accumulated gas to disperse.

5. Fill the frypot with oil, shortening or water to the bottom OIL LEVEL line scribed on the frypot back. Ensure

heating tubes are covered in liquid prior to engaging burners.

NOTE: If solid shortening is used, pack the shortening into the frypot, ensuring the shortening is packed beneath,

between and above the tubes prior to operating fryer.

6. Open the manual shut-off valve on the incoming gas supply line and rotate the gas valve knob to the PILOT

position.

7. Push and hold the knob in and apply a lighted match to the pilot burner head. Continue to hold the knob in for about

60 seconds after the flame appears on the pilot. Release the knob. The pilot should remain lit.

If the pilot fails to remain lit, turn the gas valve "OFF" and wait 5 minutes before attempting to re-light.

DANGER

2-1

ESG35T

CHAPTER 2: OPERATION

2.1.3 Lighting the Burners

WARNING

NEVER set a complete block of solid shortening on top of the heating tubes. To do so will damage the

heating tubes and frypot, and void the warranty.

1. Ensure the frypot is filled with oil or shortening to the lower of the two oil level lines embossed on the back wall of

the frypot. NOTE: If solid shortening is used, pack the shortening into the frypot, ensuring the shortening is packed

beneath, between and above the tubes prior to operating fryer.

DANGER

"Dry-firing" the fryer will cause damage to the frypot and can cause a fire. Always ensure that shortening,

cooking oil or water covers the burner tubes before lighting the burners.

2. With the pilot lit, push down and slowly turn the gas valve knob to the ON position.

3. Rotate the operating thermostat knob to the desired frying temperature. The burner should light and burn with a

strong blue flame.

DANGER

If the pilot and burners go out, the fryer must be completely shut down at least five minutes before re-lighting.

2.2 Shutting the Fryer Down

For temporary shutdown, turn the operating thermostat to the OFF position and cover the frypot. Ensure oil is kept in the

frypot if the pilot is lit.

For complete shutdown, turn the operating thermostat to the OFF position, turn the gas valve knob to the OFF position

and cover the frypot.

2.3 Daily Operation

1. Do not allow grease to accumulate or harden on the frame, body, or flue of the fryer. Clean the fryer inside and out

with a solution of detergent and hot water daily.

2. Filter the cooking oil by draining the frypot through a filter cone at least daily. After the oil has been drained from

the frypot, remove any residue from the pot, using a non-abrasive scraper if necessary.

3. Clean the frypot at least once each week by filling it to just below the upper oil level mark with water. Add one cup

of detergent and bring the solution to a boil. Allow the solution to simmer for 10-15 minutes, then drain and rinse

the frypot with clean water twice. Add ¼ cup of white vinegar to the last rinse to neutralize alkalinity remaining

from the detergent. Wipe the frypot surfaces with a dry towel before refilling with cooking oil. If the fryer is not to

be used immediately after cleaning, wipe the frypot interior with a light coat of cooking oil to prevent rust.

2.4 Recommended Spare Parts

PART #

ESG35T

Operating Thermostat 826-2013

High-Limit Thermostat 807-3516

Thermopile 807-3485

Pilot Burner, Natural Gas 810-2032

Pilot Burner, Propane Gas 810-2155

Orifice, Natural 810-4389

Orifice, Propane 810-3529

Gas Valve, Natural 807-1603

Gas Valve, Propane 807-1604

Leg 810-3168

Caster, 5-inch w/o Brake 810-0356

Caster, 5-inch w/Brake 810-0357

DESCRIPTION

2-2

ESG35T

CHAPTER 2: OPERATION

2.5 Wiring Diagram

2-3

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800-551-8633

318-865-1711

EMAIL: **********************

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©2023 Frymaster LLC. except where explicitly stated otherwise. All rights reserved. Continuing product improvement may necessitate change of specifications

without notice.

Part Number FRY_IOM_8197680H 05/2023