SERVOSTAR S300 Quickstart Guide

SERVOSTAR®S300QuickstartGuideVersion12/201lmanualstofutureusers/ownersoftheproduct.

PreparationTheCD-ROMdeliveredwiththeserartfunctionactivated:artfunctiondeactivated:ClickSTART(taskbar),::(x=CDdriveletter).lSetupSoftwareMultilanguageCD-ROM:Onthestartscreenyoufindalinktothesetupsoftware:InstallSetupSoftwareS300/S700Release_.__Build__mericanCD-ROM:Clicktheproductname,ntsYouneedAcrobatReadertoreadthePDFs(installationlinkoneveryscreen).MultilanguageCD-ROM:"ServoDrives"inthecolumn"TechnicalManuals".mericanCD-ROM:eInstructionsManualready(printifnecessary),eservoamplifierasdescribedintheInstructionsManualorapplythemini-mumwiringfordrivetest(seenextpage)2

MinimumWiringforDriveOperationMotor-FeedbackPowerON24VONX31EnablePCCANRESENC21224VDC+-X41352Thiswiringdoesnotfulfillanyrequirementstosafetyorfunctio-nalityofyourappli-cation,itjustshowstherequi-redwiringfordrivetestingwithoutload.X845Motor-PowerMotorPower3

ConnectlllConnecttheinterfacecabletoaseriaout30seconds,untilthefrontdisplayoftheservoamplifierdisplaysthecurrentrating(3amps).Ifthemainspowersupplyvoltageisswitchedon,too,aleadingPisdisplayed(er,3amps).Ifafaultcode()orawarning()orastatusmessage("."or"_"or"E"or"S")appearsinthedisplay,youwillfindeisfault,ommunicationisstartedforthefirsttime,thecommunicationsystemandtheinterface,K.4

Th'snotsuccessful,youreceivethiserrormessage:Frequentcauses:-wronginterfacechosen-wrongconnectorchosenattheservoamplifier-interfaceisusedbyanothersoftware-24Vauxiliaryvoltagefortheservoamplifiernotworking-twarestartsintheofflinemodenow,thatrequiresthemanualselectionoftheamplifier'unicationworks,re,thattheamplifierisdisabled(InputEnablecon-nectorX3pin12mustbe0Voropen)!Select"SetupWizard"inthenavigationframe.5

ImportantScreenElementsHelpFunctionTheOnline-HelpgiverSavetoEEPROM,,ionMode,BarThestatusbarshowsagreenOnlinesymbol,indicatingthatthecommunicationworks.6

SetupWizardTheSetupWizardlingontheselectedapplication,icksetupselectthesetuptype"QuickMotor/DriveSetup".StarttheWizard.7

BasicSetupMainsvoltage:SelectthenominalmainsACvoltageResponsetoLossofInputPhase:ree-phaseoperationyoucanselecteitherwarning"n05"orerror"F19"ting"F19"disablestheoutputstage,"n05":Youcanenteranamefortheservoamplifier(upto8characters).twareEnableonBootup:Don'EXT.8

Units/MechanicalTheuon,Velocity,AccelericalConversionTherelationshipbetweenmotorshaftrevolution(polepairpitchwithlinearmotors)calculationtoolbasedonsampleapplicationsforcalculatingtheresolutionvalue(press""button).""EXT.9

Motor(rotary)/Feedback-linck:ion:Resolverisfixedto2poleintheQuickMotor/"polen°"onfeedbackscreeninCompleteSetuplater,ype:".Openthedatabasefile(mdb___.csv)lmotorsmustbedefinedinthe"CompleteSetup".Brake:Iftheamplifiershallcontrolabrake,changetheBrakeparameterto"With"Calculatedquicktuning:Ifyouknowtheload-to-motorinertiaratio(0isfornoload),on'tknowtheinertiaratio,select"Donottune".ClickFINISH.10

Motor(linear)/Feedback-rotarymck:ype:".Openthedatabasefile(mdb___.csv)lmotorsmustbedefi-nedinthe"CompleteSetup".EncoderLines(appearswithFeedbackTypeSineEncoder):Click"Calculate":Ifthemotorhasabuilt-inbrake,changetheBrakeparameterto"With"Calculatedquicktuning:Ifyouknowtheload-to-motorinertiaratio(0isfornoload),on'tknowtheinertiaratio,select"Donottune".ClickFINISH.11

SaveParametersandRestartYouaregoiningontheparametersyouchanged,twopossiblereactionswilloccurenow:ConfigurationparameterschangedAwarningappears,thatyouhavetorestarttheamplifier,thisiscalled"coldstart".Click"YES".Theparametersaresavedtotheamplifier'sEEPROMautomaticallyandaresetcommandrestartstheamplifier(takesafewseconds).eparameterstotheEtartoftheamplifierisSelectthescreen"MotionService"inthenavigationframe.12

MotionService(JogMode)Beawaretha-Enable:Apply+24VtotheinputSTO-Enable[X4/5]lHardware-Enable:Apply+24VtotheinputEnable[X3/12].IfSTO-Enableismissedorthesequencewaswrong,are-Enable:,thefrontdisplayshowsanEandthecurrentrating(ble,3amps).ClickthesymbolDIStoswitchofftheoutputstage(disable).Jog(DigitalVelocityMode):ethe"safereducedspeed"requirementsforyourapplication!Thedrivemoveswiththepresetspeedwhenthe+or–iptionoferrors/havesetupandtestedthebasicfunctionsofthedrivesuccessfully.13

AdditionalSetupScreensObservethesafetyinstructionsetupfunctionsdetailedinformation"CompleteSetup"haveaccessto:lFeedback:AdjusttheusedfeedbackunitlMotor:AdjusttheusedmotorlControlLoops:Current-,Velocity-andPosition-LoopscanbeoptimizedlPositionData:ionRegisters:ronicGearing:Iftheservoamplifierwillfollowasetpointasaslavewithagearratio,erEmulation:selecttheencoderemulation(positionoutput)lAnalogI/O:setuptheanaloginputslDigitalI/O:setupthedigitalinputsandoutputslStatus:displaysamplifiersdatawithhistory,actualfaultsandwarningslMonitor:displaysthedrivedata(actualvalues)lHoming:definitionandstartofhominglMotiontask:definitionandstartofmotiontasklOscilloscope:4channeloscilloscopewithmultiplefunctionalitylBodePlot:toolforoptimizingthedrivelTerminal:setuptheservoamplifierwithASCIIcommandslAutotuning:fastvelocityloopoptimizing14

MonitorSelectthescreen"Monitor"ntsYouneedaccesstothesedocuments(locatedontheproductCD-ROM,youcandownloadthelatesteditionsfromourwebsite):lInstructionsManual(Assembly,Installation,Setup)lCANopencommunicationprofileDependingontheinstalledexpansioncard,youneedoneofthesedocuments:lPROFIBUSDPcommunicationprofilelDeviceNetcommunicationprofilelSERCOScommunicationprofilelEtherCATcommunicationprofileYouneedAcrobatReadertoreadthePDFs,aninstallationlinkisoneveryscreenoftheproductCD-ROM.15

Technicalchangeswhichimprovetheperformanceoftheequipmentmaybemadewithoutpriornotice!ofthisworkmaybereproducedinanyform(byphotoco-pying,microfilmoranyothermethod)orstored,processed,copiedordistributedbyergenCustomerSupport-NorthAmericaE-Mail**********************Tel.:+1-540-633-3545Fax:+1-540-639-4162KollmorgenCustomerSupport-EuropeE-Mail**********************Tel.:+49(0)2102-9394-0Fax:+49(0)2102-9394-3110